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Frank’s 1970 Datsun 240z

Filed under: 240z,Featured Cars and Projects,Performance
by Alvin G @ 12:48 pm on December 2, 2019

 

Frank B is no stranger to Z Car Garage having been a customer for more than a decade. Since 2006, we helped build his Fuelie Z, a modified 1972 S30 with ZCG Big-Brakes and CV Axles, 231whp fuel-injected L-series and 6-speed Nissan 350z transmission:

 

To accompany his hot rod Z, Frank searched for an early S30 project for a stock-style restoration. Before the Z car craze caught on with S30’s fetching big money (ie Bring a Trailer), Frank found an unmolested early Series 1 240z (11/69 production: HLS30 00486, Original Engine: L24-2189):

“For SN 486, a friend found it on Craigslist and sent me an email. I actually got it for a good price. What I found when I went to inspect the car was a well worn early z with all but one of the original badges, no real rust other than under battery tray, and some spare parts including a perfect dash, stroker crank, spare transmission, set of period 2-piece wheels… A nice project kit somebody had lost interest in and left behind. I arranged to store with the seller for a month while I got myself ready to start the project.”

 

Restoring the “Original Z”

Frank is a very capable man, and jumped right into the disassembly with a plan to perform a total ground-up restoration himself.

“I immediately pressure washed off gunk and started taking things apart. I also ordered a rotisserie, fabricated mounts to attach at the bumpers, and removed everything that wasn’t welded to the unibody. I was pretty careful to bag up assemblies and keep fasteners with the parts they belonged to… lots of detailed work and hundreds of baggies later, I was ready to start restoring stuff!”

 

Frank connected with several folks in the Z Car community he had met through the years to source parts for the restoration:

“Les Cannaday was able to get reportedly the last of the butterscotch interiors (vinyl bits) made for the Z restoration program Nissan had done.  I had Patrick Shank (Patrick Restorations) completely go through all gauges, main and other wiring harnesses, and acquired the correct radio for that car (some other electrical bits too). Norm Murphy got all of the plating business and had or helped me find some hard to find items like a NOS cover for the wiper motor, a new double lever choke/throttle assembly, a pair of the early taillights, etc.” 

 

The stripped body and all associated body parts went to Andy Schenk for painting while on the rotisserie…Frank was also able to get a complete set of stainless brake and fuel lines made to the original pattern, greatly simplifying restoration of these systems.

“Once the bottom was done, I took the car off the rotisserie and put it back on it newly restored suspension and the restoration of the inside began (other than the headliner which I also installed while on rotisserie while car was upside-down). The detailed assembly of the car took a couple of years total since I prioritized getting the car right over getting it done…”

 

The end result of Frank’s efforts was an outstanding restoration. You can see more in-progress pictures in the gallery.

Finishing Touches With Z Car Garage

At the very end of his restoration, Frank realized for that last 10% it was time to call up his friends at Z Car Garage. He brought his freshly restored, low-vin S30 in for us to sort out all the little things.

 

He had an early transmission that was making noise so we replaced it with another unit fro our supply. We replaced his lower control arm and moustache bar bushings. The entire underside of the car was nut and bolted, and his work was double-checked. A ZCG exhaust was also installed.

 

Key items in the restoration process were reviewed: verifying brake lines, clutch lines, bleeding the hydraulics, and adjusting the rear brakes.

Dyno Tuning

Frank identified what was needed to make a “Canada” car without the emissions controls of US models.  He restored all of the “smog” stuff so it can stay with the car and be put back on one day if desired… but fully original wasn’t what he had in mind for the drivetrain…

 

The engine went to Dave Rebello for the 2.7l “purist” build: this is the original L24 block stroked (E31 head) so numbers still match while gaining more power. Otherwise stock when you open the hood:

 

We installed a Pertronix ignition, changed the plugs to hotter range, adjusted the valves, set the timing, installed a new alternator and starter and made the wiring at the distributor look OEM. Rob performed a street tune on the dyno yielding 179hp/172tq to the wheels:

 

We also installed an LSD to help get the newfound power to the ground effectively. Next items on the list were electrical issues and interior bits. We got the turn signals operational and replaced the flasher. We went through his interior and got all the missing rivets and cowl clips. Kick panels were installed. The clevis pin in the clutch-pedal assembly was removed, sanded and lubed to eliminate any noise.

 

Time to Enjoy The Ride!

With minor sorting complete we focused on a few aesthetic items like final adjustments of the hood and doors. Frank’s stock wheels  were mounted/balanced, ensuring the “D” hubcaps were secure.  He had lowered the car from stock height with Eibach springs, so we did our trim to the fronts for a nice stance.

 

16×7 Panasports were installed for daily driving:

 

Frank did a fantastic job on this Z:

 
 

It was great to see Frank driving, here he is on the freeway en route to the ZONC Annual Car Show.

“Three years from when I started the project, I took the car to Rob Fuller to help me bring it back to life… after a couple weeks of dealing with somewhat funky carbs and an improperly rebuild transmission, SN 486 was on the road again and, maybe not surprisingly, drove like a new car from the beginning… everything worked as it should and 80mph freeway travel was delightful. We do drive the car… for now it is being kept as perfect as possible for shows. Here’s where it resides in one of my shops in Oregon.”

 

Here is a short video of Frank in his Z and his wife in the Fuelie Z, enjoy!

 

 

The “Original Z”

 

If you are wondering about that license plate… “Ur” is a slang German term for “Original”.

“The first Audi Quattros are referred to as the UrQuattro.  Since the legend of the z includes some design work by Goetz, a German designer reportedly hired by Katayama-san to develop initial concepts, I took the liberty of naming my z the “Original 240z” or UR 240Z for short…  got the same plate in Oregon.”

Frank and his wife retired to Oregon and we miss the enthusiastic couple. It was our pleasure working with Frank and we appreciate  him being a customer and friend of Z Car Garage.

LONG LIVE THE Z!
More pictures in the gallery below
…[read more]




Brian’s 1973 Datsun 240z

Filed under: 240z,Featured Cars and Projects,Maintenance,Performance
by Alvin G @ 3:33 pm on October 18, 2019

 

Brian P hails from Canada and lives in the Bay Area with his family. We met him in 2014 when he visited ZCG for minor sorting and upgrades on his pretty 1973 S30.

 

Attention to the engine bay included changing all fluids, new motor mounts, upgraded alternator and a fresh Koyo racing radiator:

 

Rob dyno tuned the stock, SU-carb’d L24 before and after the addition of our ZCG exhaust using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip. We saw gains of 13hp/5tq and improved power throughout the mid-range:

 

Brian returned in 2016 for suspension upgrades. We installed 5-way Tokicos, Suspension Techniques sway bars, Techno Toy Tuning adjustable rear lower control arms, TC rods, and rack bushings.

 

Everything was powdercoated black and we zinc’d all hardware. With fresh bearings and a few more new suspension parts he was out and enjoying the Z.

Panasport Wheels

Complementing the new springs and shocks on Brian’s Z are Panasport wheels! We replaced the old-school Western Turbine wheels with 16×7 Panasports and Hankook R-S3 tires in 225/50/16.

Bottom left picture from Brian:

“This was taken on the day I picked up the car from the PO, a retired writer in Oakland, who only sold me the car after a 3 hour interview/visit 2 weekends prior, before the car was officially ‘for sale’ (I felt like I was being vetted as the car’s next custodian).”


 

Here is Brian Enjoying The Ride in his Z at last year’s Rolex Monterey Motorsports Reunion at Laguna Seca:

ZCG Big-Brakes and CV Axles

After a few years of driving, Brian came back early this summer for more upgrades. We handed him the keys to “Mrs. Butters”,  our 1970 Series 1 240z shop demo car and he was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂

    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We removed Brian’s stock brakes and installed our ZCG Big-Brake kit.  We also took his Tokico 5-ways in trade for a full coil-over (Koni) suspension from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

 

ZCG Big-brakes and T3 coil-overs replacing stock setup:

   
 

At the rear, the factory drum brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained! T3 coil-covers also installed:

 

Brian really wanted the look and feel of Mrs. Butters Z so we obsessed over ride height until we got it exactly where he wanted it. The Z looks fabulous from any angle:


 

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 

Stock half shafts (L) and ZCG units:

 

More pictures of the ZCG axles installed, also visible are the T3 control arms and ZCG exhaust system:

 
 
 

Driving is Believing

Brian was impressed with the ZCG Big-Brakes and how well they work: like having late model brakes on a vintage car!

“The brakes are amazing. I push the car hard on weekend drives on the Peninsula, normally taking different routes out to Alice’s, now without any fade or fear (except from passengers).”

 

With suspension and drivetrain sorted, Brian had a few remaining things on his mind. He reported a heavy fuel smell in the cabin so we replaced all of the vapor hoses to the fuel tank and installed a new hatch seal:

 

Finally, his hood had little specks on it so we had our man William repaint and blend it.  Icing on the cake: Rob installed a NOS “Datsun” emblem on it after adjusting the hood.

 

Enjoy this short video of Brian’s Z:

 

 

We enjoyed working with Brian:

“Rob and team are the best, and the only shop that will ever touch my car. I have supreme confidence that my expectations will be always be exceeded, and Rob’s enthusiasm is infectious. On a lighter note and as a Canadian transplant down here in the Bay Area, it’s a pleasant surprise to find someone who doesn’t feel the need to insert ‘ice’ before saying ‘hockey’.”

Thank you for entrusting us with your S30, Brian. We are so fortunate to work with owners that appreciate the Z and believe in our ability to make them better! LONG LIVE THE Z!

More pictures in the gallery below!
…[read more]




Nickhil’s 1973 Datsun 240z

Filed under: Featured Cars and Projects,Maintenance,Performance
by Alvin G @ 4:05 pm on July 23, 2019

 

Nickhil’s beautiful 1973 240z needed some love. He acquired it a few years ago and took it to another shop since ZCG was backlogged. They tried to fix the ignition system and the car came to us barely running.  We performed a full inspection, compression/leakdown test, cleaned up the engine bay and handled some interior items at his request. He would return for full suspension and chassis upgrades!

 

The main culprit for poor running was the timing being set incorrectly and very retarded.  We removed the existing ignition setup and installed the factory distributor with correct advance curve. The coil was replaced and we got it running really well:

 

New door window glass replaced scratched units. We also installed his newer center console:

 

Outside, the body was treated to our favorite side mirrors, the Nissan OEM #E4600:

 

Those groovy louvers were removed:

 
 

Nickhil visited us to drive his Z and he was so impressed that he signed on to do more work with us. We handed him the keys to “Mrs. Butters”,  our  1970 Series 1 240z shop demo car and he was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂

 

ZCG Big-Brakes and CV Axles

    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We removed Nickhil’s stock brakes and installed our ZCG Big-Brake kit. The Z also received entire full coil-over (Koni) suspension from Techno Toy Tuning. New parts included adjustable T/C rods, rear control arms, new bushings, rack bushings, steering coupler, ball joints and more. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

 

ZCG Big-brakes and T3 coil-overs replacing stock setup up front:

 

T3 T/C rods:

 

Suspension Techniques sway bars. Front installed:

 

At the rear, the factor drum brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality retained! T3 coil-covers also installed:

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. Nickhil’s Z received set #285. We have over 60 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Stock half shafts and control arms (L):

 

S/T rear sway bar and T3 control arms installed. Also visible is the ZCG exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip:

Panasport Wheels

What is the perfect companion for Nichkil’s Z, now that it has full suspension and wicked brakes? Panasport wheels! We replaced the old-school Western wheels with 16×7 Panasports and Bridgestone’s killer new S-007a tire in 225/50/16:

 

We kept in touch with Nickhil and he has been out Enjoying The Ride. We even spotted him attending the successful Golden Week Kyusha Festival in May:

 

Thank you for entrusting us with your S30 Nickhil. We are so fortunate to work with owners that appreciate the Z and believe in our ability to make them better! LONG LIVE THE Z!

More pictures in the gallery below




NASSTY240z Wins at Z Day California!

Filed under: Events,Featured Cars and Projects,Performance
by Alvin G @ 2:28 pm on May 19, 2019

 

Photo by Simon Mercado

Congratulations to our customer James Stephens on his Best of Show win at Saturday’s Z Day in Atascadero, CA. James’ 1972 Turbocharged L-series S30 has a few more upgrades since being featured in Speedhunters, so expect a full report soon!

 

Here are few photos from the show, it looks like a great turnout. Long Live The Z!

…[read more]




James’ 240z Gets New Wheels

Filed under: Featured Cars and Projects,Performance
by Alvin G @ 1:19 am on November 19, 2018


James’ turbocharged L-series Datsun just got a new set of wheels. Big thanks to Love20bee for sourcing and re-finishing these SSR Watanabe RS8s sized:
Front 10.5, -6 offset
Rear 12.5, -32 offset

 

The crew at ZCG worked diligently to ensure the 275/40 front and massive 315/35/17 rear NT-01 tires cleared at full lock and suspension travel.

 

Our ZCG Big-Brake Kit( 328mm) is framed nicely behind the RS-8 spokes:

 
 

We also installed fender mirrors and James’ already hit the roads to Enjoy The Ride!

 

Enjoy this video of the Z rolling with the new footwork, speakers UP!

 

 

Stay tuned for a full report with dyno/tuning!

 




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