Mike R acquired this gunmetal (KH2) 1991 Skyline GTR last August from our friend Sean and his team at Toprank International Vehicle Importers. It goes without saying, if you are in the market for a vintage Skyline (or any JDM car) IVI is the place to go.

 

Z Car Garage is familiar with the Norcal Skylines group and fellow Skyline R32 owner Kurt W. referred Mike to us in addition to an endorsement from Top Rank:

“One of my main concerns in purchasing a 25+ year old vehicle that was never manufactured in the US, was support. Who can work on this thing to perform maintenance and upgrades? I spoke with Top rank about it quite a bit prior to purchase and they had recommended Z Car garage. The car was in great condition and mostly stock when I got it. With the goal of being an all around fast street car, I started acquiring parts and placed a call to ZCG to start the first round of upgrades.”

 

Chassis

We discussed installing a big-brake kit, suspension, Haltech and a few others issues we handled for Mike. Here is the Project Mu 4-wheel big-brake kit:

 

We also installed the Ohlins DFV coil-overs, shown below are the stock R32 calipers:

 

 

With a few modifications the Project Mu kit was installed:

 

Some close-ups of the Project Mu setup:

 

We adjusted his coil-over setup and set the ride height followed by corner-weighting the car according to his weight. Further suspension mods included Whiteline Sway bars, Cusco strut bracing and SPL titanium HICAS eliminator kit. All interior panels were trimmed for a clean finish with full alignment services.

Performance

Mike was also interested in replacing the factory ECU so we upgraded to a Haltech Elite 2000 with the R32-plugin adapter. The full installation also included a wideband controller and smoke-testing the car in preparation for dyno tuning:

 

Greddy FMIC:

 

The Haltech combined with Apexi intakes, Nismo downpipe, Tomei Titanium exhaust, Greddy FMIC and PRP R35 Coil kit, netted 340hp/284tq at the wheels with Rob’s tuning on 91 octane:

 

Enjoy the dyno video below:

 

 

Since his last visit, Mike has added R34 GT-R Seats, and a sweet set of Volk Racing TE37 SL custom gloss black wheels (18×10.5 +15), wrapped in Michelin PS4S tires measuring 265/35/18.

 

Mike also relocated the battery to the trunk to make space for a Leaskspec radiator overflow tank and Radium dual catch can setup:

 

In addition, a Haltech IC7 digital dash was added to monitor vital engine parameters. The IC7 dash ties into the CAN box of Elite system:

More Power

 

Mike has been happy with the upgrades we made but like many of us the desire for more power inevitably hits:

“The car has been running flawlessly and the goal with these mods is to support the addition of a single turbo kit that Zcar will be installing this August. The turbo kit consists of a Full Race Twin scroll T4 manifold that will be mated to an EFR 8474 turbocharger.  Twin Tial 44mm external wastegates will bleed off the excess exhaust gasses.”

 

“All of the work performed at Zcar had exceeded my expectations so far (and I’m very picky). Looking forward to the start the build and make some power of the next few months.”

We really enjoy taking care of many Norcal Skyline owners.  Welcome to ZCG family Mike and thanks for trusting us with your R32! Enjoy The Boost until you return!
More pictures in the gallery below:

Working with owners that have a long history with their Z gets us excited. This early Series 1 240z (vin# 2144, March 1970) was Bill R’s very first sports car, owned since 1976. The car had been sitting in storage for over 20 years and Bill contacted us for mechanical sorting.

Beginning in 2019 we had the pleasure of working with Bill to help get his Z back on the road. Our Z Car Garage CV Axles along with refurbished brakes, suspension, interior and engine tuning all transform this Z back into the sports car Bill remembered enjoying. Before we dive in to the restoration let’s take a look at his Z car story.

Love at First Sight

“On December 30th 1976 I purchased my Datsun 204z from Niello Volkswagen in Sacramento, I happened to drive by this dealership and noticed a small two door blue sports car. After driving into the lot to check it out I kinda fell in love with it. The asking price was $3,676 and it had 072260 miles on it. At this time I was only 21 years old and wanted a 2-door sports car…

…The next day I returned to the dealership to put a downpayment on this car. I signed the purchase agreement and I was on my way home. Finally my first sports car! From this date in 1976 I always took great pride and joy in this car. Always kept in a garage. At one time I had purchased another 1971 Z for my wife and we had matching 240z’s”

Over the past 44 years of owning his 240z, Bill began to drive it less as his family grew and mechanical issues arose. After being in and out of different repair shops he was not satisfied with the work completed to get the Z running properly. It sat for many years. After finding ZCG, Bill decided to drive from Elk Grove to San Jose to check out the shop and meet Rob.

Bill towed his “AWWSUM Z” to our shop in January 2019 and we performed a full inspection. The plan to get Bill’s Z back on the road included a full suspension/brake refresh, engine tuning, interior refurbishment with weatherstripping and restoration of those groovy True Spoke wire wheels.

Chassis

 

With the Z happily in our shop the chassis was treated to a full suspension rebuild. We installed all new ball joints, bushings, tie rods, wheel bearings and had all parts powder coated. Before removal:

 

Below: New KYB front/rear struts with Eibach springs and ST f/r sway bars. We also installed new adjustable T/C rods and lower control arms (see below) from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

  

New suspension parts installed up front:

 

Rear suspension, before and after:

 

The underside was steam-cleaned and undercoated:

Brakes

We restored the OEM brakes with all new lines, new brake master cylinder and remanufactured calipers with Stoptech slotted rotors and 309 pads:

       At the rear, brand new factory rear wheel cylinders, rear shoes and turned aluminum drums:

    

 

Z Car Garage CV Axles

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Bill has CV Axle set #281. Stock half shafts (L) and ZCG units:

 

More pictures of the ZCG axles installed, also visible are the T3 control arms:

        

The differential was resealed with new front/side seals:

 

We gave Bill regular updates on his Z:

“Throughout the 2019 year I was in contact with Rob,  he sent me pictures of the work in progress  performed on my 240z.  In October of 2019 I took a drive to the shop to take a look at what was completed. I was able to take my 240z out for a drive around the neighborhood, I was surprised and shocked to drive my z for the first time in years, just the look at all of the work performed on my Z was unbelievable!

 

Engine

 

The engine bay was next. We steam cleaned the entire underside of the car to reveal any drivetrain leaks. The radiator was removed and boiled out. All cooling system hoses were replaced.  A new 280zx starter, new fan clutch, upgraded alternator and new battery with cables were installed:

 

With 148,876 miles on the odometer we performed a compression/leakdown test and the stock L24 passed. A full service tune was performed including new plugs, plug wire set, cap/rotor, fuel filter, valve cover gasket, MSD Blaster2 (black) coil, new drive belts, water pump, oil change and a valve adjustment. Before/after:

 

New Z-therapy carbs and cleanup of the intake manifold/air injection. The valve cover was also powder coated. More pictures in the gallery below:

 

We replaced intake and exhaust manifold gaskets with factory Nissan parts and the exhaust manifold was replaced with an MSA 6-1 coated header:

 

The old twice-pipe exhaust was replaced with our full ZCG exhaust system with a stainless Magnaflow resonator and slash-cut tip:

 

With the new SU carbs, exhaust/header and engine service Rob dyno tuned the Z making 133hp/133tq at the wheels:

 

Enjoy the L24 music in this dyno video:

 

The seats were re-done in blue vinyl:

 

We removed the steering wheel cover revealing a nicely patina’d Series 1 unit in need of light restoration:

 

What a difference!

 

A new shift knob complements the refreshed steering wheel:

 

New pedal covers, many more pictures of the interior refresh in the gallery below:

 

Extensive weatherstripping replacement was performed. Our ZCG door seals to eliminate the “tinniness” when you shut the door. We removed the door panels to restore inner parts, made sure that windows roll up/down smoothly and installed new window felt and runners for the channels:

 

New weatherstripping including hatch seals, doors and window frames:

 

No more leaks or fumes!

 

The vintage True Spoke wheels were re-finished and new 185/70/14 tires with tubes sourced. These wheels were added by Bill in the 70’s and he loves them!

 

The Z was fully detailed inside and out:

Driving is Believing

“On May 15th 2020 I returned to the Z Car Garage to bring my 240z home! Before we put my Z on the trailer Rob took me for a test ride in my Z around the neighborhood and on the freeway to check out the performance and the handling of my newly restored 240z. I didn’t know my car had that much power and cornering capability with stopping power! I thought I was on a race track riding with Rob. After we returned to the shop Rob asked me to take my z out for a test drive by myself, man it never felt so good after many years of not being able to drive my Z without any problems.”

  

Bill owned a Barbecue and Deli business several years ago (Reedsribs and More) and still caters. He thought it was a nice way to thank the shop with a BBQ lunch, an amazing gesture we are thankful for.

“I would like to personally thank each employee that worked on the restoration of my 240z. Rob I would like to thank you personally for the professional way you communicated with me every step of the way with the restoration of my 240z. Since my z has been back home home I showed several friends and previous Z owners the work that was performed in your garage. Everyone was speechless!

Thanks for the restoration and putting me back on the road in my AAWSUM Z”

Bill Reed

 

  

We are so fortunate to work with owners that appreciate the Z and believe in our ability to make them better! Bill we thank you for supporting Z Car Gar Garage, and LONG LIVE THE Z!

More pictures in the gallery below:

 

Z Car Garage is expanding to support our vintage, late model and motorsport work. We are seeking an experienced and skilled automotive technician to join our team. This is not an average automotive job. We work 4-10hr days and offer competitive pay/benefits.

Requirements: Automotive experience, your own set of tools, willingness to learn, and be part of a team.

Nissan/Datsun experience is NOT a requirement, you just need to have passion.

Interested or know someone who might be a good fit? Share this, spread the word and please contact rob@zcargarage.com or call us at (408)452-0350.

 

  

 

 

We love to see our products being installed and used on customer cars. Datsun enthusiast Pat S is running our Z Car Garage CV Axles in his 550whp RB26-powered Nissan Skyline 2000 GT-X.

 

Pat installed our CV Axles himself on his 1973 Kenmeri Skyline and reports that it went smoothly. Here are a few pictures he sent us:

 

We were stoked to hear Pat report the improvement over his standard half shafts:

“Testing out my new axles from Z Car Garage…no more clunking, no more vibrations, just smooth as glass. Strong as hell too”

Here is the video of Pat “testing” out the new CV Axles, enjoy!

 

Pat is also a member of the Wild Cards, a group of enthusiasts based in Southern California. You may have seen their crew featured on the Hoonigans:

 

Pat’s Kenmeri has been featured in both Super Street and Speedhunters. We recall admiring it at the 2016/17 Japanese Classic Car Show:

 

As if the Rb26 wasn’t enough, the extremely rare Riverside Super River wheels re-finished by Izanami captivated us:

 

Here is a fun fact about Pat: we were both participants at the All-Datsun Meet at Mt. Shasta back in in 2004! This 3-day event featured a full track day at Thunderhill  Raceway before heading up North. Pat drove his SR20DET-powered Datsun 510 (blue, front row):

 

Thank you Pat for supporting Z Car Garage! Check out our other parts including the Z Car Garage Big-Brakes and Z Car Garage Heat Sheild and Enjoy The Ride!

 We enjoy helping Z cars owners get their cars in top shape to Enjoy The Ride. David P purchased this 1975 Datsun 280z on the East Coast and the exotic shop it was at had difficulty with it. David moves between San Francisco and Massachusetts and wanted us to sort his Z out before hitting the roads here. Our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with tuning and aesthetic upgrades transform this Z.

 

Affectionately called “Triple Six”, the Z arrived at our shop from the East Coast via Masney Auto Transport (Thanks David). David had not seen the Z in person yet since purchasing and it needed some attention, Z Car Garage style.

 

The car was not running upon arrival and Rob had many suggestions after the initial assessment. From David:

“When Rob called to tell me that my car had made it there I said ‘Ok great. Can I tell you what I want done?’ to which Rob replied ‘Nope’. He said ‘I want you to come down here, drive my car and then say to me, OK I want you to do to my car whatever it was that you did to yours’, and after driving his car I did say those exact words.”

ZCG Big-Brakes and CV Axles

 

Indeed, we had David test drive “Mrs. Butters”, our 1971 Series 1 240z shop demo car with full suspension and our ZCG Big-Brakes:

“I drove Rob’s unassuming, Safari Gold 240Z, that he appropriately named Butters, and God damn was it fun! I was surprised when he told me it had 275 horsepower, not a small number for a car that’s so small and light, its just that it felt much more powerful than I ever thought a sub 300 hp car could feel.”

 
After the test drive he was sold on our Z Car Garage Big-Brakes and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂 Read below for a brief description of these parts:

     

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We removed David’s brakes and installed our ZCG Big-Brake kit. Up front: