Looking for a Job? – How about a great career?
Z Car Garage is looking for an experienced technician to be part of our team. This is not an average 9 to 5 automotive job: the ideal candidate must be motivated, passionate and ready to put in the work so we can continue building classic Z cars and late model Nissans.
We work 4-10hr days and offer competitive pay/benefits with opportunities for growth
Requirements: Automotive experience, your own set of tools, willingness to learn
Nissan/Datsun experience is NOT a requirement, you just need to have passion
We are heavily involved in motorsports with up to 10 vintage race events a year. From race cars to street cars and performance tuning…to routine maintenance and keeping vintage cars on the road, we love what we do!
Interested or know someone who might be a good fit? PLEASE SHARE THIS and spread the word. Send your CV to rob@zcargarage.com and call us at (408)452-0350.
Check out our shop on this episode of Hoonigan Autofocus with Larry Chen:
Mike R acquired this gunmetal (KH2) 1991 Skyline GTR from Toprank International Vehicle Importers in 2019. Z Car Garage is familiar with the Norcal Skylines group and fellow R32 owner Kurt W referred Mike to us in addition to an endorsement from Top Rank. Mike’s first round of upgrades included a Project Mu Big-Brake kit, Ohlins coil-over suspension, Haltech ecu, Greddy FMIC, sorting and dyno tuning. All of this work is documented in our 2020 blog post:
More Upgrades
Following that initial visit, Mike added R34 GT-R Seats, and a sweet set of Volk Racing TE37 SL custom gloss black wheels (18×10.5 +15), wrapped in Michelin PS4S tires (265/35/18). A Haltech IC7 digital dash was added to monitor vital engine parameters, tying into the CAN box of Elite system:
Add More Boost
Mike was happy with the upgrades we made but like many of us the desire for more power inevitably hits:
“The car has been running flawlessly and the goal with these mods is to support the addition of a single turbo kit that ZCG will be installing this August. The turbo kit consists of a Full Race Twin scroll T4 manifold that will be mated to an EFR 8474 turbocharger. Twin Tial 44mm external wastegates will bleed off the excess exhaust gasses.”
Along with the turbo kit, we added a PWR radiator, Samco radiator hoses, Tomei Type B Poncams, fuel pump, Radium fuel rail, FPR, ID 1050X fuel injectors, custom 4″ intake and intercooler piping. See the full modification list below. The goal for this round of upgrades was 500whp on low boost and 91 octane fuel.
(Below)Borg Warner EFR 8474 0.92 with T51r mod and Full Race T4 twin scroll Exhaust manifold:
Remade in USA throttles and Nismo plenum. Fully built cylinder head with GSC S1 cams, SuperTech valves, springs, retainers, guides:
PRP crank trigger kit, Radium Dual Catch cans, Custom Intercooler piping with Tial q50 bov and Nismo oil cooler:
HKS Super Turbo Titanium exhaust:
Mike’s R32 came back to ZCG in 2022 for a few more items including:
ATS Carbon twin disk clutch (shoutout to @wubbs18)
New oem timing belt and pulleys
PRP alternator kit
Kansai Service Towhook
OEM Valley cover powder coated with R34 ornament plate
Mines Alcantara shift boot, parking brake handle and boot
VIDEO
Enjoy this video of Mike’s R32 GT-R in action with dyno runs, in-car and drive-by footage. Volume up!
Dyno Tuning
Several dyno tuning sessions were performed during the upgrade period. 515hp/437tq on 91 octane was achieved with significant mid-range gains:
Mike was pleased:
“Big thanks to @zcargarage for seeing this project through to the end and making the car come to life. We had a lot of headaches and setbacks over the past 11 months, but they did an incredible job end result speaks for itself! Couldn’t be happier. 🤘”
E85 Fuel
“Ethanol delivery is handled by a full Radiumengineering fuel system. Fuel hanger surge tank using twin 525lph to feed the rail and a 340lph to feed the hanger. All new hoses with a -8 feed line. Radium fuel rail with Rail mounted adjustable fuel pressure regulator. All feeding Injectordynamics ID1700XDS injectors. Haltech Flex fuel Sensor and Bosch Fuel pressure/temp combo tied into Haltech Elite to bring it all together.”
On the dyno with E85 the R32 put down 624hp/479tq at the wheels, and Mike continued to enjoy the car:
“So the car has been on flex fuel for a few months now. Made 600 whp and 480tq. Still just keeping the boost around 20psi. Tons of room left in the setup. Been enjoying the shit out of the car is it currently sits. Maybe some minor cosmetic stuff in the near future, but for now….just drive.”
Enjoying The Ride
We were happy to see Mike Enjoying the Boost and spotted his R32 in action at the Tokyo Calling and Breakfast Club Rallies in Northern California:
Catch more of Mike’s R32 on his Instagram. Overview of major work is below with more photos in the gallery. Thanks for your support Mike!
. Custom 4” intake
. Full Race T4 twin scroll Exhaust manifold
. Borg Warner EFR 8474 0.92 with T51r mod
. Turbosmart gen4 twin port IWG
. Custom Intercooler piping
. Greddy 29f Intercooler
. Tial q50 bov
. Nismo plenum
. @remade_in_usa_ restored throttles
. Radium fuel filter, fuel rail, afpr, and pulse damper
. ID1050x injectors
. Hellcat fuel pump
. Fully built cylinder head
. GSC S1 cams
. SuperTech valves, springs, retainers, guides
. Greddy adjustable Cam gears, timing belt
. PRP crank trigger kit
. Fluidamper
. Two six engineering power steering pump kit.
. RHD Auto power steering reservoir
. Nismo Oil Cooler
. PWR radiator with Samco hoses
. Haltech Elite 2000 pnp
. Haltech WB1 canbus wide and 02sensor
. Haltech IC7 digital dash
. Haltech 3 port boost solenoid
. Radium Dual Catch cans
. HKS Super Turbo Titanium exhaust
Z Car Garage specializes in dyno tuning of vintage cars and this includes non-Nissan/Datsun classics. From establishing a baseline on street cars to preparing race cars for high-profile events we love helping each client achieve the best performance possible. Geoff W’s 1972 BMW 2002 came to Z Car Garage for a dyno tuning session with fantastic results.
Geoff is a friend of the shop with a great story behind his love for all things engineering and automotive. Let’s hear how he got into cars and acquired the BMW 2002…
Generations of Car Enthusiasts
“My father owned Formula Fords growing up and has owned a Lotus Elan since 1977; we spent a lot of time in the garage together in my formative years. I was exposed at a young age to AutoX and vintage racing I distinctly remember falling in love with Lotus Sevens and B-sedan cars. When I was of driving age, I purchased a 1985 Mk1 Toyota Mr2 (Chassis code AW11) and began to do a lot of track days and AutoX. This eventually led to another 4age powered car: The Toyota Corolla GTS (Chassis code AE86). I was going to college in southern California at the time and was involved with Club4ag.com which started holding drift day events. This was before professional organizations such as Formula D came about.”
“As a poor college kid, I started working drift events and track days in exchange for track time. I eventually became an instructor and won one of the earliest US drifting competitions in my largely-stock, daily-driver Corolla. After school, I bought a Caterham 7 Super Sprint, and while it was fun, it was never quite the original Lotus Seven I pined for. I eventually sold all of my “fun cars” to fund a house purchase in San Jose. After a few years, I finally acquired my Lotus Seven in 2013 as a tired vintage race car from Texas. I built a road-going motor and installed a synchromesh transmission for the car and finally got it running a year later.”
“I’ve been enjoying driving and developing it in the years since. Alvin from Z Car Garage and I met a few years after this car was finished and we became fast friends. Some of my best memories with this car have been spent driving in the mountains surrounding San Jose with Alvin. I’ve done a few vintage car rallies and been on track with it, but I eventually would like to do some vintage racing.” (See Geoff’s Lotus 7 in this excellent Petrolicious feature HERE)
The Inka Orange 1972 BMW 2002
“In 2018, I sought out a B-sedan road car to take on vintage car rallies and have something fun to drive in inclement weather. Alfa GTV’s, Datsun 510’s were out of my price range and I couldn’t find any Mk1 Ford Escorts/Cortinas for sale. I began looking at BMW 2002’s; I especially liked them in bright/interesting colors popular in the early 70’s.”
“When I bought this car, the previous owner didn’t know much about the engine. It had a pair of Weber 40dcoe’s, ran well, and seemed to feel like other stock bmw 2002s I had driven. I haven’t made many changes to the car, but did locate and install a set of rare and period correct Campagnolo wheels. Earlier this year, I found and purchased a Mk1 Cortina and I was going to sell the BMW 2002 because it wasn’t as exciting to drive.”
Dyno Tuning
The 2002 baselined at 99hp/114tq and after tuning put down 129hp/127tq at the wheels! Let’s hear from Rob…
ROB: “Being around so many B-Sedan race cars I wanted to see what all the hype was surrounding the BMW 2002. I started talking with Geoff about trading one of my S30 Z cars for his BMW. He kindly lent it to me, and I drove it to the Monterey Historics to root on our friend Jim Huff in his Neu Klasse BMW. First impressions were that it was anemic and the dyno confirmed this. Full-throttle was compromised so it needed throttle-linkage adjustment plus timing and jetting. It really came alive making great power…“
Enjoy the video below to see Geoff’s BMW on the dyno, test driving with Rob and enjoying a few road rallies:
Hold on to that 2002!
Rob and Geoff recall how they felt about the 2002 post dyno tuning and test driving:
ROB: “With +30hp/13tq this BMW was born again, and man did I like the German 510. Love the visibility, greenhouse, seats, thud of the door closing. Despite being a die-hard Datsun 510 guy I really dug the 2002. Enjoyed it so much that I thought maybe this was going to be my first German car. I drove it, Meghan drove it, and just as I was getting excited, (un)fortunately Geoff finally drove it…our improvements to the car convinced him to keep the 2002.”
GEOFF: “I hadn’t even considered having it tuned, but Rob suggested giving it a try. When I drove the car after Z Car Garage worked their magic, I was absolutely floored. It is a completely different car now, gaining 30 horsepower and this was not the “stock” 2002 I had assumed it to be. I’m absolutely kicking myself I didn’t have it tuned by Rob earlier. Needless to say, I am no longer interested in selling it. I feel like I’m experiencing a whole new car I cannot thank Z Car Garage enough!”
On Datsuns:
We introduced Geoff to the magic of the Datsun S30 Z car after joining him on local mountain drives and rallies. He gets it…
GEOFF: “Being around the shop, I have an even stronger strong appreciation for both 510’s and Z cars. I was recently given the opportunity to drive Mrs. Butters and was completely blown away by the Z Car Garage Big Brakes. I have never felt brakes like that on a vintage car; they’re more impressive than most modern cars! The sound of that L-series on triple Mikuni’s is absolutely intoxicating. While I’ve always preferred smaller/lighter 4 cylinder cars, a S30 tuned like Mrs. Butters is definitely on my short-list of next cars to own. It also helps to have a reputable shop so familiar with these cars in the area!”
Friendship
ALVIN:“It really is a small word. Geoff and I both work at the same company and didn’t meet until we saw our beloved vintage cars featured in Petrolicious. Since then we’ve enjoyed Bay Area backroads and beyond. Good times from running rallies with Driving While Awesome, to attending race events and weekend blasts. Geoff is truly someone I’d wish I had known earlier in life. Here’s to more memories and drives.”
Just a few events we have enjoyed with Geoff over the years, with more photos in the gallery below:
ROB: “Happy to help Geoff sort out his BMW. He’s such a great car enthusiast and friend to the shop, myself and Alvin. Wonderful 2002. B-Sedans are not just Datsun 510s, they are in the form of BMWs, Alfas and other marques!”
Dyno tuning for your vintage car
Z Car Garage specializes in dyno tuning vintage/classic street and race cars. Here is just a sample of the variety: (above) Team TRUST Porsche 962 from Canepa, Toyota Celica GTO, DeKon Monza, Shelby Mustang and more. Contact Rob at the shop to schedule your dyno session!
When we acquired our new 2023 Nissan Z the very first modification was a Fast Intentions TDX 2.5″ Cat Back Exhaust System. FI makes the best exhaust for late model Nissans/Infiniti sports cars, If you have an RZ34 this is the one to get with high quality, great fitment and a wonderful exhaust note. Enjoy our review with photos and video below.
We watched Fast Intentions grow as a company and they have never compromised their quality. Z Car Garage has installed and tested many FI cat-back exhausts on the 370Z/Q60 sports cars, the fit/finish for their 2023+ Nissan Z system is equally impressive:
OEM and Fast Intentions exhaust installed before/after:
Detailed photos of the mufflers and piping, with even more shots in the gallery below:
Dyno Proven Results
The Fast Intentions Cat Back exhaust system also provides solid power gains. We performed before and after dyno runs on our 2023 Nissan Z Performance 6MT and saw 388hp/392tq with the OEM exhaust and 399hp/394tq with the Fast Intentions exhaust. Expect even more with tuning:
Enjoy this video demonstrating the Fast Intentions exhaust on our 2023 Nissan Z. You can see and hear it in action with hot/cold start, acceleration, drive-by and in-car footage:
Enjoying The Sound
We have put a few thousand miles on our Fast Intentions exhaust and it still looks and sounds fantastic. It has been through many dyno passes, track days and mountain runs.
For more details, visit Fast Intentions to see their Fast Intentions TDX 2.5″ Cat Back Exhaust System for the 2023+ Nissan Z. Thanks to FI for delivering consistenly high-quality parts and excellent customer service. Long Live The Z!
Tyler has been in Rob’s life since he started working as a head engineer at Stoptech. He is behind Research and Development of our Z Car Garage Big-Brakes, and we couldn’t have done it without his drive and passion. Our collaboration with Tyler always results in excellence, so when he mentioned bringing his Porsche 914 up from SoCal we happily obliged to work on it.
TYLER: “Rob Fuller/ZCG and I have known each other for a while now through my Engineering work at StopTech. We developed the Z Car Garage Big-Brakes for small wheels together. During the development of the BBK, Rob Fuller the man himself would constantly call me and leave hilarious singing voicemails, mostly him belting out hair-metal versus then saying “CALL ME BACK!”. We really hit it off during this time and grew to have a deep respect for one another.”
“I think we were able to really nail the final product after lots of tweaking and testing. ZCG was stoked with the BBK and I was stoked to work with such an amazing shop and crew. This project has always been a highlight for me. So when Rob asked me about my 914 and heard about my troubles with it he instantly offered to help out. This was definitely an offer I couldn’t refuse, so I brought my 914 to the shop.”
History
Before we go into the work ZCG performed let’s hear from Tyler about his 914…
TYLER: “My first car was a 1973 914 2.0 my Dad, brothers, and I bought for $1200 ~25 years ago. We fixed it up and started to race it together, we still have it and plan to get back to racing it one day soon. Ever since then I wanted another 914 for myself. I just like the fact that 914s are mid engined, air cooled, and has a horizontally opposed engine, all of the coolest Racing Porsches are in this configuration. Also the 914 is three more than a 911, so there you go. When I saw the 914 on a Tucson AZ Craigslist post in 2015 I knew I had to snag it. The car was an old PCA/POC race car that raced in the 70s and 80s in AZ. I knew the car was a diamond in the rough even though it wasn’t running and had many problems to address.”
“I ended up buying it from someone in Tucson AZ for $3000 and towed it back home. Ever since then I have been fixing it up and getting it running well enough to enjoy classic rallies and some track days. I have been sort of converting it back into more of a streetable car but still keeping it raw and sort of rough that still gives you a feeling of a race car. My favorite thing to do is go for a drive down PCH with my wife and my dog squeezed in between us and stop at the beach for a walk and swim or rip the snot out of it on the track.”
Chassis and engine details on the 914 below:
Brakes
Custom designed StopTech big brake system. Front 2pc 282 x 28 rotors with STR42 calipers and rear 2pc 290 x 22 rotors STR42. Pads are StopTech SR33 front and SR33 rear with custom SS lines. Brakes are lighter weight than stock and with more thermal capacity!
Suspension
Race Bushings, Koni shocks,,22mm front sway bar, 150lb springs, 911 hubs, 5 lug conversion, 7×15″ Fuchs front wheels, 8×15″ Fuchs rear wheels, Toyo Proxes Ra1 225×50
Chassis and Safety
Roll Bar, 5 point belts, Frame reinforcements, door jam and chassis stiffening bars, dront fenders are rolled rear are fully flared, battery relocated to the front.
Engine & Transmission
2.0 Liter european pistons and sleeves 8.6 to 1 compression, Engine balanced and heads machined, Dual IDF44 Webbers, Mild race cam, High capacity oil pump with deep pickup, Dual rear mounted oil coolers, 4 into 1 exhaust with Supertrap muffler. 5 speed with shortened 3rd,4th, and 5th gears, Short shifter, OS Giken LSD. “Only 914 in the US to have an OS Giken LSD installed that I know of!”
The Z Car Garage Touch
ROB: “Tyler had his car dyno-tuned previously but it wasn’t running well. We like to make cars better, so we performed suspension work, adjusted the valves, sorted out his carb linkage, ignition system and made it awesome. Upon arrival it had a really bad front windshield install, so we replaced it and the stainless trim. New valve cover gaskets, cap and rotor, re-did the throttle-linkage return springs, serviced the air filter. Basically went through the Porsche like we do with our Z-car clients so he could enjoy driving it again.”
Dyno Tuning
With carb work, timing and linkage adjustments the 914 made 110hp/115tq at the wheels, gains of 18hp/15tq from baseline. Tyler was really happy with the results:
TYLER: “Rob gave my car some serious balls…I don’t have the official numbers of the final dyno run but the car feels like it’s been hitting the gym HARD. Engine runs super smooth, sounds like a completely different beast, starts without issue, is really responsive, runs a lot cooler, and has an overall boost in power! It has increased the enjoyment factor 100%.”
Enjoy this video of the dyno run and Tyler driving home from the shop down to SoCal:
After checking the suspension we mounted fresh Toyo RA1 tires followed by a full alignment in-house. Tyler was ready for the road trip home.
If it ain’t the Z-car, please let it be the P-Car!
Tyler shared a few photos from his roadtrip down to SoCal, catch his adventures on Instagram. Thank you Tyler for letting us work on your 914 and continued support for our Z Car Garage Big-Brakes. Stoptech or Don’t Stop At All!
TYLER: “ZCG is one of the top shops I ever had the pleasure of working with. As a customer, the experience was equally great. The team is really driven, they have expertise to really handle tricky stuff and strive for perfection with everything they do. I knew my 914 was in the best of hands even though ZCG specializes in Z-cars, their talent easily translated into P-cars.”
