Working with owners that have a long history with their Z gets us excited. This early Series 1 240z (vin# 2144, March 1970) was Bill R’s very first sports car, owned since 1976. The car had been sitting in storage for over 20 years and Bill contacted us for mechanical sorting.

Beginning in 2019 we had the pleasure of working with Bill to help get his Z back on the road. Our Z Car Garage CV Axles along with refurbished brakes, suspension, interior and engine tuning all transform this Z back into the sports car Bill remembered enjoying. Before we dive in to the restoration let’s take a look at his Z car story.

Love at First Sight

“On December 30th 1976 I purchased my Datsun 204z from Niello Volkswagen in Sacramento, I happened to drive by this dealership and noticed a small two door blue sports car. After driving into the lot to check it out I kinda fell in love with it. The asking price was $3,676 and it had 072260 miles on it. At this time I was only 21 years old and wanted a 2-door sports car…

…The next day I returned to the dealership to put a downpayment on this car. I signed the purchase agreement and I was on my way home. Finally my first sports car! From this date in 1976 I always took great pride and joy in this car. Always kept in a garage. At one time I had purchased another 1971 Z for my wife and we had matching 240z’s”

Over the past 44 years of owning his 240z, Bill began to drive it less as his family grew and mechanical issues arose. After being in and out of different repair shops he was not satisfied with the work completed to get the Z running properly. It sat for many years. After finding ZCG, Bill decided to drive from Elk Grove to San Jose to check out the shop and meet Rob.

Bill towed his “AWWSUM Z” to our shop in January 2019 and we performed a full inspection. The plan to get Bill’s Z back on the road included a full suspension/brake refresh, engine tuning, interior refurbishment with weatherstripping and restoration of those groovy True Spoke wire wheels.

Chassis

 

With the Z happily in our shop the chassis was treated to a full suspension rebuild. We installed all new ball joints, bushings, tie rods, wheel bearings and had all parts powder coated. Before removal:

 

Below: New KYB front/rear struts with Eibach springs and ST f/r sway bars. We also installed new adjustable T/C rods and lower control arms (see below) from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

  

New suspension parts installed up front:

 

Rear suspension, before and after:

 

The underside was steam-cleaned and undercoated:

Brakes

We restored the OEM brakes with all new lines, new brake master cylinder and remanufactured calipers with Stoptech slotted rotors and 309 pads:

       At the rear, brand new factory rear wheel cylinders, rear shoes and turned aluminum drums:

    

 

Z Car Garage CV Axles

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 100 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Bill has CV Axle set #281. Stock half shafts (L) and ZCG units:

 

More pictures of the ZCG axles installed, also visible are the T3 control arms:

        

The differential was resealed with new front/side seals:

 

We gave Bill regular updates on his Z:

“Throughout the 2019 year I was in contact with Rob,  he sent me pictures of the work in progress  performed on my 240z.  In October of 2019 I took a drive to the shop to take a look at what was completed. I was able to take my 240z out for a drive around the neighborhood, I was surprised and shocked to drive my z for the first time in years, just the look at all of the work performed on my Z was unbelievable!

 

Engine

 

The engine bay was next. We steam cleaned the entire underside of the car to reveal any drivetrain leaks. The radiator was removed and boiled out. All cooling system hoses were replaced.  A new 280zx starter, new fan clutch, upgraded alternator and new battery with cables were installed:

 

With 148,876 miles on the odometer we performed a compression/leakdown test and the stock L24 passed. A full service tune was performed including new plugs, plug wire set, cap/rotor, fuel filter, valve cover gasket, MSD Blaster2 (black) coil, new drive belts, water pump, oil change and a valve adjustment. Before/after:

 

New Z-therapy carbs and cleanup of the intake manifold/air injection. The valve cover was also powder coated. More pictures in the gallery below:

 

We replaced intake and exhaust manifold gaskets with factory Nissan parts and the exhaust manifold was replaced with an MSA 6-1 coated header:

 

The old twice-pipe exhaust was replaced with our full ZCG exhaust system with a stainless Magnaflow resonator and slash-cut tip:

 

With the new SU carbs, exhaust/header and engine service Rob dyno tuned the Z making 133hp/133tq at the wheels:

 

Enjoy the L24 music in this dyno video:

 

The seats were re-done in blue vinyl:

 

We removed the steering wheel cover revealing a nicely patina’d Series 1 unit in need of light restoration:

 

What a difference!

 

A new shift knob complements the refreshed steering wheel:

 

New pedal covers, many more pictures of the interior refresh in the gallery below:

 

Extensive weatherstripping replacement was performed. Our ZCG door seals to eliminate the “tinniness” when you shut the door. We removed the door panels to restore inner parts, made sure that windows roll up/down smoothly and installed new window felt and runners for the channels:

 

New weatherstripping including hatch seals, doors and window frames:

 

No more leaks or fumes!

 

The vintage True Spoke wheels were re-finished and new 185/70/14 tires with tubes sourced. These wheels were added by Bill in the 70’s and he loves them!

 

The Z was fully detailed inside and out:

Driving is Believing

“On May 15th 2020 I returned to the Z Car Garage to bring my 240z home! Before we put my Z on the trailer Rob took me for a test ride in my Z around the neighborhood and on the freeway to check out the performance and the handling of my newly restored 240z. I didn’t know my car had that much power and cornering capability with stopping power! I thought I was on a race track riding with Rob. After we returned to the shop Rob asked me to take my z out for a test drive by myself, man it never felt so good after many years of not being able to drive my Z without any problems.”

  

Bill owned a Barbecue and Deli business several years ago (Reedsribs and More) and still caters. He thought it was a nice way to thank the shop with a BBQ lunch, an amazing gesture we are thankful for.

“I would like to personally thank each employee that worked on the restoration of my 240z. Rob I would like to thank you personally for the professional way you communicated with me every step of the way with the restoration of my 240z. Since my z has been back home home I showed several friends and previous Z owners the work that was performed in your garage. Everyone was speechless!

Thanks for the restoration and putting me back on the road in my AAWSUM Z”

Bill Reed

 

  

We are so fortunate to work with owners that appreciate the Z and believe in our ability to make them better! Bill we thank you for supporting Z Car Gar Garage, and LONG LIVE THE Z!

More pictures in the gallery below:

 

Z Car Garage is expanding to support our vintage, late model and motorsport work. We are seeking an experienced and skilled automotive technician to join our team. This is not an average automotive job. We work 4-10hr days and offer competitive pay/benefits.

Requirements: Automotive experience, your own set of tools, willingness to learn, and be part of a team.

Nissan/Datsun experience is NOT a requirement, you just need to have passion.

Interested or know someone who might be a good fit? Share this, spread the word and please contact rob@zcargarage.com or call us at (408)452-0350.

 

  

 

 

We love to see our products being installed and used on customer cars. Datsun enthusiast Pat S is running our Z Car Garage CV Axles in his 550whp RB26-powered Nissan Skyline 2000 GT-X.

 

Pat installed our CV Axles himself on his 1973 Kenmeri Skyline and reports that it went smoothly. Here are a few pictures he sent us:

 

We were stoked to hear Pat report the improvement over his standard half shafts:

“Testing out my new axles from Z Car Garage…no more clunking, no more vibrations, just smooth as glass. Strong as hell too”

Here is the video of Pat “testing” out the new CV Axles, enjoy!

 

Pat is also a member of the Wild Cards, a group of enthusiasts based in Southern California. You may have seen their crew featured on the Hoonigans:

 

Pat’s Kenmeri has been featured in both Super Street and Speedhunters. We recall admiring it at the 2016/17 Japanese Classic Car Show:

 

As if the Rb26 wasn’t enough, the extremely rare Riverside Super River wheels re-finished by Izanami captivated us:

 

Here is a fun fact about Pat: we were both participants at the All-Datsun Meet at Mt. Shasta back in in 2004! This 3-day event featured a full track day at Thunderhill  Raceway before heading up North. Pat drove his SR20DET-powered Datsun 510 (blue, front row):

 

Thank you Pat for supporting Z Car Garage! Check out our other parts including the Z Car Garage Big-Brakes and Z Car Garage Heat Sheild and Enjoy The Ride!

 We enjoy helping Z cars owners get their cars in top shape to Enjoy The Ride. David P purchased this 1975 Datsun 280z on the East Coast and the exotic shop it was at had difficulty with it. David moves between San Francisco and Massachusetts and wanted us to sort his Z out before hitting the roads here. Our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with tuning and aesthetic upgrades transform this Z.

 

Affectionately called “Triple Six”, the Z arrived at our shop from the East Coast via Masney Auto Transport (Thanks David). David had not seen the Z in person yet since purchasing and it needed some attention, Z Car Garage style.

 

The car was not running upon arrival and Rob had many suggestions after the initial assessment. From David:

“When Rob called to tell me that my car had made it there I said ‘Ok great. Can I tell you what I want done?’ to which Rob replied ‘Nope’. He said ‘I want you to come down here, drive my car and then say to me, OK I want you to do to my car whatever it was that you did to yours’, and after driving his car I did say those exact words.”

ZCG Big-Brakes and CV Axles

 

Indeed, we had David test drive “Mrs. Butters”, our 1971 Series 1 240z shop demo car with full suspension and our ZCG Big-Brakes:

“I drove Rob’s unassuming, Safari Gold 240Z, that he appropriately named Butters, and God damn was it fun! I was surprised when he told me it had 275 horsepower, not a small number for a car that’s so small and light, its just that it felt much more powerful than I ever thought a sub 300 hp car could feel.”

 
After the test drive he was sold on our Z Car Garage Big-Brakes and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂 Read below for a brief description of these parts:

     

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We removed David’s brakes and installed our ZCG Big-Brake kit. Up front:

    

 

Paul Ferrari has been in our life since 2002. Prior to launching Z Car Garage, as a young man Rob worked on Paul’s 1991 Nissan 300zx Twin Turbo. Paul is super enthusiastic and he is similar to Rob—there’s never enough power.

 

Our journey with Paul’s Z32TT spans almost two decades. It made plenty of power back in an era where it was uncommon; nowadays 500hp is easy to achieve with current performance parts.  From a NA-TT setup to full disassembly and restoration with lessons and tricks learned along the way…Paul has been a devoted friend and customer. Folks like Paul contribute to the success of Z Car Garage and we love when customers see ZCG as “their own” garage. Let’s take a look at how Paul found his 300…

Z32 Destiny

 

Paul recalls how we acquired the Z in December 2002, after passing on a MkIV Supra:

“When I first saw the Z in the seller’s driveway…It was one of those moments that is burned into my memory! I was amazed! The look! The stance! Even the license plate, “500HP”!  It had all the typical import performance parts of the era:  JWT Sport 500 turbos and test pipes, Stillen intercoolers, Stillen “dual pop chargers”, RCE 550 injectors, JWT ECU, HKS EVC, Apex’I Super AVC-R, Greddy Turbo timer, and OZ 17 inch-5 spokes. There was no doubt in my mind; this was going to be my car. It was so sexy, sleek and fast!” 

 

He reached out to Rob for a commensurate pre-purchase inspection and eventually purchased the Z:

“It only took a few phone calls to dealerships and other import shops to zero in on a guy named Rob Fuller at Scott Performance.  I think Rob’s name was mentioned in 3 out of 4 calls. It was well known, even before Z Car Garage that if you needed someone to look at your performance Nissan that Rob was the guy you wanted looking at it.” 

In 2004, Rob started his own performance shop, Z Car Garage. Paul Ferrari was one of many customers that followed and he certainly had the itch for more power. This led to the first high performance engine build, circa 2004:

  

We had Rebello build the VG30 with H-beam Rods, forged pistons, rebuilt the bottom end and heads, ordered JWT Sport 700 ball bearing turbos along with a set of big JWT cams, bigger intercoolers, bigger injectors and a laundry list of miscellaneous items.  It was good for 570hp/483tq at the wheels. Paul enjoyed it but shortly after he had run it on high boost without race fuel causing engine failure…

“Proof of my escapade that day still hangs on the wall between the shop and the office at Z Car Garage in the form of a stout, but severely bent H beam Rod attached to a piston with broken ring lands.  Correct me if I’m wrong, but I think mine was the first installment ever on the Z Car Garage wall of shame. ” 

The NATT is Born

Rob offered Paul a loaner motor out of a naturally aspirated Z32. Through some interesting twists and turns in Paul’s life, he was even a ZCG employee at the time. The crew discussed hanging his turbos on it, and to install the turbo cams since they were still at the shop. We all agreed, and it would be affectionately called the NATT    (Naturally Aspirated Twin Turbo). It was surprisingly good, and still a fond memory for many of us.

 

Paul’s life changed and he moved out of the Bay Area. With his life in transition eventually the NATT was pulled, and the Z sat in storage from 2008 to 2012. In this period we had the engine refreshed by Rebello, and had the car sent off to Williams Autobody for paint and installation of a new Veilside EC-01 front bumper and Karuma rear spoiler.

“During the time my car was mothballed, innovations at Z Car Garage never ceased. And since my car was just sitting, Rob and I were able to add almost everything to my build sheet.  Some of these innovations disappeared as fast as they came, some stayed. CZP 2.5 inch intercooler piping, larger throttle bodies, Bell intercoolers, a 4.08:1 Leaders gear set and KAAZ Limited slip diff; smaller exhaust housings and modified impellers on the turbos, Mike Smith high flow cast exhaust manifolds, a Selin dual MAF, ASHspec dual inlet piping, and several items from Specialty Z. ” 

Final Form

 

In 2012, Rob had started using Haltech ECU’s to unlock the power of his builds and was getting amazing performance results across the board.  He’d also been experimenting with Turbo exhaust housings, and modified impellers, cam profiles, and cam timing, along with a whole host of innovations for S30’s to Z34’s. We called up Paul and asked him to drive Rob’s newly-built Z32TT ( with tuning thanks to Seb of SpecialtyZ)

 

http://www.youtube.com/watch?v=K0UT3lwlZw4

Paul recalls the experience

“So, he calls me one day and says, ‘Man you need to come down and drive my Z.  You’ve got to experience the gains we’re getting with these Haltech’s.’  That car broke loose at 70 plus and went beyond 100 faster than anything I’d ever driven, and far faster than any Ferrari I’d ever ridden in, and for me, from that moment on, that’s all I could talk about and think about. During the era that my car was mothballed I had sold a house, changed careers, retired, moved to a different city, and had taken up off roading and traveling in a big way, so by the time I was able to house my Z, it was ready to be finished up and delivered.  And along with all the innovations that had taken place I was now going to have My Monster.”

Drivetrain

 

We removed the NATT from his Z and began the epic build, applying all the tricks we learned starting starting with a fully built Rebello 3L. The list includes: Sport 500 cams, HD springs all new lifters, and lots of headwork…

 

…3″ downpipes, 3″ mid pipes, SZ 2.5″ cat-back exhaust, BB700 turbos, BDE engine mounts, Ashspec inlet piping, Tomei exhaust cam gears, BDE cam gears, Mike Smith manifolds with EGR, SZ big IC piping and massive intercoolers, brand new transmission from Nissan, SZ high-five clutch/flywheel and a Haltech plugin Platinum Pro ECU with boost solenoids and map-based tuning:

 

More build pics in the gallery below! Here is the fresh, hot-rodded VG30DETT installed:

 

Rob dyno tuned using Haltech,  a Greddy boost controller and 100 octane yielding 630hp/539tq at the wheels:

Chassis

 

In addition to the full engine build, the entire car was restored from interior to exterior. The chassis was treated to Stoptech ST40 front and ST22 rear calipers, Volk SF Winning 18″ wheels with 245/275 Bridgestone RE-71R tires, new driveshaft assembly, Leader gears(4.08) with Quiafe LSD, Tein coil-overs with EDFC Active Pro controller, SPL tension rods and titanium HICAS eliminator and a full wiring harness.

 

The exterior restoration included all new mouldings, new front glass, all new cowl panel, and every weatherstrip piece that is available from Nissan. The interior is just as pristine as the exterior:

 

Paul was pleased with the Z, as delivered in 2017:

“When I took delivery, Rob wouldn’t tell me the horsepower I was making till well after I had had several months to drive the car.  He eventually told me 630 HP, and 540Lb/Ft TQ on a relatively conservative tune at near Sea Level in San Jose.  It’s strictly a VP110 car now.  Here at home in Reno at 4500 feet above Sea level the tires easily break loose on the freeway going 70, at this elevation it is truly amazing!”

 

 

Enjoying The Ride

 

Paul is very serious about motorsports and he is into LS-powered sand rails and Haybusa-powered buggies etc. so he has a 55 gallon of 110 race fuel at his house. His Z is tuned for 110 octane and he regularly tracks the car at Thunderhill Raceway. We love to see him Enjoying The Ride! Track photos by Gorilla Tornado Photography

 

“I track the car on club days, and I run it around the mountain roads of Tahoe and Virginia City, and take it to Cars and Coffee events.   I’ve gotten it up to 160mph, and maybe 170mph, and at the time of this writing the car is 29 years old, so I don’t think that’s too shabby!  It doesn’t need to go any faster, and neither do I.  It sits beautifully in the garage on a Battery Tender, along side a fuel jug full of VP110, waiting for its next rip.  It gets washed even when it doesn’t need it just for good measure.  It still rips and it still makes my heart race like nothing else. ” 

 

 

Enjoy this short video of the z in action:

 

“I found a Z Car that would not only invigorate my life but would lead me to the doorstep of such a long quest as a customer, friend, and supporter of Z Car Garage! I am honored and privileged to have been a part of the history of Z Car Garage.  I have a deep respect for Rob, the guys that started with Rob, and the guys who have cycled through in the shop, and I am privileged to have met so many great guys and gals that are passionate about performance Nissans.”

 

Thank you Paul Ferrari for being a part of the Z Car Garage family. It has been, and continues to be a rewarding journey working with you. LONG LIVE THE (twin turbo) Z!

 

More pictures in the gallery below: