Z cars may remain with their loving owners for years, change ownership or even get spotlighted in the media at some point. Our “where are they now” series features past Z Car Garage vehicles with updates on their status. In this third installment we catch up with Craig’s 2004 Nissan 350Z.
Craig’s 350Z was supercharged almost 12 years ago using a Vortech Tuner Kit with supporting fuel and cooling upgrades.
Fast forward to 2022, Craig visited ZCG for routine maintenance including a new air filter and rear differential bushing replacement:
The diff bushings were replaced with new units from Whiteline. The diff bushings are the most common failure as see in previous blog posts:
We put the Z on the dyno and it put down almost identical power output some 12 years later! This is a testament to the mighty VQ35 engine and Craig’s maintenance. Dyno plots:
(L) 2022, the Z made 420hp/349tq at the wheels
(R) ~2012, the Z made 415hp/344tq at the wheels:
Enjoy the latest dyno passes of Craig’s 350Z in the video below:
Craig is still happy:
“Even after 12 years or so, every time I drive my Le Mans Sunset 2004 Touring model, I feel like it’s the first day. Aligning with the team at Z Car Garage was the best move. I didn’t need to shop around once I visited a few times. I knew I was at the right shop. Buying the Z in 2008 was exciting as this was the first sports car I’d ever had. Having the performance upgrades a couple years later from Z Car made a world of difference. So glad Rob helped me “pull the trigger”. Without a great deal of knowledge of what I wanted in components, I let Rob custom-craft what he felt (and had solid experience with) was the best mix for me and the car. I’m pretty tall, so I don’t track the car, which is a bummer at times, but I have as much spirited driving as I can. Also, I live about an hour from the shop, so Rob and team make a point to take care of me when I do visit, reviewing maintenance items needed.”
Thanks for your support Craig! We love that your Z is still running strong and you continue to Enjoy The Ride. Stay tuned for our next “Where are they now” feature, and if you missed our first and second features find them HERE. Long Live The Z!
David O. has been a Z Car Garage client since 2005. Together, we helped achieve his vision of a fully restored S30 with multi-dimensional performance: a daily driver that is equally adept at canyon runs and open track events. 17 years later David is still Enjoying the Ride and recently visited us for track day preparation.
Before we get into the build details dating back to 2005, let’s hear from David on his recent track day experience.
Take it to the Track!
David is an avid motorsports fan and driver. The Z has seen many track days since the restoration and came out of storage so he visited Z Car Garage for a pre-inspection.
We bled the brakes and made sure everything was ready for the event. He had a great time:
“It was my first time back on the track with the 240z in several years. I went out for half a day with Hagerty Insurance and their affiliation with SCCA’s Track Night in America. The people were great and it was a very “docile” track day with mandatory point-by’s even in the advanced group. It was a great way to knock the rust off after a few years off the track.”
“Rob Fuller prepped the car a few days before and she behaved beautifully. I managed a 1:59 lap but I was lifting a bit going up to turn six because I was afraid of breaking the 90dB sound limit. Of course, Z-Car got a lot of love from the other attendees. :-)”
Enjoy this video of David’s Z in action with in-car and chase footage from Laguna Seca and more:
History
We met David and his newly acquired Z in 2005. Long before the days of Facebook and Instagram, our mutual friend and Datsun fanatic Tom Dockery referred David to ZCG:
“I’ve been working with Rob since February of 2005 when I purchased my 240z from a guy in Redding. It was a true barn car. He drove it down and Rob inspected it before I bought it. I didn’t know anything about the car except that I wanted something fun to drive with a manual transmission. I’d always thought the 240z was cool because my 5th and 6th grade teacher had one – and she was very cool.”
“The first weekend I had the car it rained really hard and I found out all the seals were useless. There was about a quarter inch of water in the car and mold had already started growing. I took it to Rob, and once the seats were out, and the carpet was out, and the seals were in, Rob suggested the Recaro seats, the roll bar, and harness. It was just about that time I did my first track day in someone else’s car, and I decided I wanted to track the 240z. And that’s when I started what I call the “accidental restoration.”
Paint/Body
While we do not have in-progress photos of the restoration, there are many shots of David enjoying the finished restoration. Our man William worked his magic to apply the Nissan 112 Paint (Tennis Ball Green). David recalls his vision for the Z:
“My goal when restoring was to have a track-ready, fun to drive machine that did justice to the original car. My car was originally orange, was red when I purchased it, but I wanted something different. That’s when I went with the tennis ball green color, which was one of the original colors. It was manufactured in October of 1971, so she turned 50 just last fall.”
Engine
Full engine bay services included re-plating and powdercoating parts. The L24 was replaced with factory-spec L28 with triple-Mikuni induction. A custom cam was designed by Rob for better top-end performance. The Z put down 167hp/174tq at the wheels on the ZCG dyno:
Interior
There’s very little on the car that was left untouched – David took pride in the interior:
“I pretty much went with Rob’s suggestions (pros and cons) and learned while I went along. The gauges were all me. As much as I liked the originals, the were just too dim and difficult to read at night. I replaced them with white-backed Autometer gauges but kept the green backlighting. I also kept the original turn signals and embedded them in the new gauges. I didn’t keep the clock, and the fuel gauge is the carbon fiber reinforced glove box.”
More details like Recaro seats, Roll bar with 5-point harnesses, updated fuse box and high voltage bypass for the steering column, 260z lighted console panel and Sony bluetooth radio. Outside, Euro tail lights with LEDs:
Z Car Garage Big-Brakes
David’s Z was the first one to receive our Z Car Garage Big-Brakes. This was our initial (2008) setup utilizing Stoptech ST-40 calipers and our own brackets. We had extensive track testing with pro-driver David Ray:
We have Enjoyed the Ride with David at many events over the last 17 years. Most recently I got to catch up with him at our New Nissan Z event. His Z still looks amaZing!
Here are few events from years ago with David…some of you might remember attending these too!
2008 ZONC Blackhawk Museum Car Show
2010 and 2011 Palo Alto Concours d’ Elegance – the crowd loved his Z car!
2008 Motoring J Style…remember we had a superb turnout for the caravan starting at Z Car Garage!
2008 and 2011 Silicon Valley Auto Show at the San Jose Convention Center
Long Live The Z!
Thank you David for your support and friendship all these years. We love that you keep your Z on the road and it makes you smile behind the wheel whether its on the track or or street. Stay tuned as David will be returning to ZCG later this year for 3.1L engine upgrade! More pictures in the gallery below… …[read more]
Khang D is from Modesto and we first met him in 2012 when he visited Z Car Garage with a green 1975 Datsun 280z. We serviced the car, fixed several items and he enjoyed it for a few years before selling. In 2017, Khang purchased this white 1973 240z from our client Brent B, and returned to ZCG for full suspension upgrades including Z Car Garage Big-Brakes, new OEM mirrors, Panasport wheels and a complete tuneup.
It wasn’t long before Khang came back to ZCG with a request for more power to match the excellent chassis improvements. Let’s take a closer look at this fantastic daily driver+canyon carver showcasing our Z Car Garage CV Axles, Z Car Garage Heat Shield, Jenvey ITB fuel injection, CD009 Six-speed transmission and more.
Suspension
In September 2017 we overhauled the suspension. The Z received coil-overs from Techno Toy Tuning including T/C rods and rear control arms. The entire front suspension was re-done with new bushings, wheel bearings, rack bushings, steering coupler, etc.
Struts, OEM T/C rods replaced with coil-overs:
T3 Rear lower control arms replace OEM units:
ZCG Big-Brakes
“WOW, what a difference. The feel, modulation, power, sharpness was amazing. Hands down the best brakes I had ever driven on a Z car” -Glenn
As fellow racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no master cylinder change or additional proportioning valve/adjustments, etc. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
Khang’s S30 got the full 4-wheel brake kit with new OEM Master Cylinder:
We also installed the fully functioning parking brake that works with factory linkage/handle:
Khang loves the ZCG Big-Brakes:
“They are a must have and definitely allows the bigger power. Kind of spoiled actually. I’ve recently checked out another 240z and drove it and then hit the brakes and forgot that they were stock and almost ran through a stop sign.”
Engine Bay Services
Khang’s engine bay was painted black so we took this opportunity to paint it body color and perform re-installing the new engine. As usual William worked his magic to apply the white paint while we zinc’d or powdercoated all parts in the engine bay. The before/after is dramatic, no doubt from the new engine discussed below!
New hydraulic lines/plumbing and wiring harness with general cleanup made this engine bay pop:
Engine
After a year of enjoyment Khang desired more power. We installed a Rebello 3.2L engine with upgraded cam, Harada intake and Jenvey fuel injection. The old SU-fed L-series was removed:
We knew the car would be stopping and handling better than before, so we installed a Moroso oil pan and Koyo aluminum radiator to keep temperatures in check. We are using Pacesetter 3 into 2 header ( to clear six-speed) leading to our ZCG exhaust system with stainless resonator and slash-cut tip.
Jenvey Fuel Injection
We are huge fans of modern fuel injection on the L-series for it ease of operation, excellent hot/cold start behavior, tuning abilities and all-around driver-friendliness. Khang’s 3.2L engine uses an individual throttle-body induction setup from Jenvey. We have used this setup on several builds, including Scott’s 260Z with stellar results.
In-progress shots of the throttle body wiring. We mounted the ignition coil on the firewall to minimize clutter. The valve cover was also changed.
The fuel injection system is run by a Haltech Elite 750. The ECU was mounted in the passenger side footwell:
Topping the ITBs off are custom, merged mesh air filters. The sound from the Jenvey EFI is intoxicating. More pictures in the photo gallery!
Fueling mods to support fuel injection including in-tank fuel pump. The tank was pulled and boiled out/refurbished before adding EFI:
Dyno Tuning
Rob dyno tuned the 3.2L via Haltech. Baseline was 129hp/131tq with the old engine and with Rob’s tuning the 3.2L made 264hp/231tq at the wheels. Watch the dyno run and listen to those Jenvey ITBs scream in the video below!
Beyond performance, Khang is very happy with the Jenvey EFI:
“Best thing I can say is I don’t plan to ever go back to a carb setup again. Knowing that it’ll turn on every time and can be on the road for prolong periods of time without feeling like I need a gas mask on. Carbs were tolerable when I was younger but now a days I like the comfort features of EFI.
Driveline Upgrades
We built Khang an R180 rear diff with 4.11 OS Giken LSD, a perfect upgrade for anyone doing spirited driving. All built in-house with new bearings/hardware by our very own Joshua Corwin:
The clutch hydraulics were replaced to work with new aluminum flywheel/JWT HD clutch combo:
Six Speed Transmission
Next on the update list, we were really excited to install a Nissan 350z 6-speed manual transmission behind the L-series in Khang’s Z. You read that right! S30 owners can now bolt-in this robust, 6-speed manual behind their L-series engine! You might remember our first application of Austin Hoke’s custom 6-speed adapter kit on the OS Giken TC24B1Z-powered 240z, Trevor’s 280Z and Frank’s 240Z:
Using the 6-speed conversion kit from Hoke Performance we installed a new CD009a transmission from the 2003 -2008 Z33 in Khang’s 240Z:
Here is the brand-new transmission from Nissan being unboxed:
The kit necessitated exhaust header changes and after testing a variety of headers we found the Pacesetter 3-2 unit provided enough clearance. Serial 9 provided the shifter relocation assembly and we are really happy with its performance. Also shown is the aluminum driveshaft.
It fits! More installation pictures in the gallery.
It’s a very discreet look from the cockpit…until you feel the amazingly direct and precise feel of the CD009a!
Khang is in love with the six-speed, we are as well:
“The CD009 Gives the Z such a more modern feel but still plenty of fun at the same time. Retains the rawness but then put it into 6th gear and it cruises like a modern day car. Love the shift knob.”
Enjoy this video of the Z in action with dyno runs, engine and exhaust revs, freeway cruising and acceleration:
Z Car Garage CV Axles
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 140 CV axle kits on customer cars and we are stoked with all of the positive feedback.
Stock half shafts (L) and ZCG units:
ZCG CV Axles installed on Khang’s 240Z shown below with more pictures in the gallery:
Panasport Wheels
We are an authorized Panasport dealer and lover. Khang’s meshies were replaced with 16×7 Panasports and 225/50/16 Yokohama S-drive tires followed by a full alignment:
Details
We sorted out little things for Khang that make a huge improvement in Enjoying The Ride. One item we are particularly proud of is this custom, OEM-like shift knob displaying a 6-speed shift pattern. Khang is one of the first customers (other than the Behemoth and Butters) to receive this cool shift knob that emulates the factory 4-speed shift pattern and font:
The speedo and tach are functional with a GPS box and tach adapter:
The interior was treated to a new set of Recaro Specialist seats and our ZCG sound deadening program to eliminate that “tinny” sound.
More small details like replacing all coolant and fuel hoses, breather, new battery and cables:
Driving is Believing
When Khang picked up car earlier this year, he was blown away:
“I’ve had several Z’s over the years. I had a green ’75 280z for about 10 years throughout college and had it worked on by Rob at one point. Sold the car and then just missed it too much and literally bought my current 73 240z about 6 months later in May of 26, 2017 as shown in the picture when I went to pick it up. I knew from my previous experience with Z Car Garage that I wanted Rob to build this new one for me.”
Thank you Khang for allowing us to build you a 50 year old supercar. We are so fortunate to work with owners that appreciate the Z and believe in our ability to make them better! LONG LIVE THE Z!
Z Car Garage is excited to collaborate with Datsunworks and develop their brilliant KN20 dual-overhead cam (DOHC) cylinder head designed for the Nissan inline-6 L-Series engine.
Datsunworks founder Derek Minetti is the pioneer behind the KN20 DOHC cylinder head. This is a custom (very limited production), 6-cylinder head derived from Honda’s venerable K-series 4-cylinder engine. The KN20 offers superior head flow rates combined with modern valvetrain components to effectively transform your L-series single-overhead cam into a high-revving, dual-overhead cam engine. The power potential is impressive.
Gary’s Datsun 240Z
There are ten KN20 heads in the wild with only three installed and currently running in cars. Z Car Garage has two KN20 cylinder heads. This KN20 is serial #SN10 and it has been installed into our long-time client Gary’s Datsun 240Z, affectionately named the “Behemoth”. ZCG is always exploring the boundaries of powertrains and Gary’s Z has seen a few engines including an RB30DET, OS Giken TC24 and now the Datsunworks.
Here are few details on the powertrain setup for this Z:
-Rebello 3.1L Engine
-KN20 Cylinder head SN10 (but the performance level goes to 11)
-Induction type: Jenvey ITB EFI with Injector Dynamics injectors
-Engine management: Haltech Elite 750
-Header: Equal-length, custom fabricated by RacecraftNW
Pictures of the initial engine installation, with more in the gallery:
For further information on the KN20 cylinder head we urge you to visit the Datsunworks blog: Datsunworks Blog
Performance
We are still in the tuning phase so Gary’s car is on a comfortable (conservative) setting. With the Datsunworks head it made 350hp/248tq at the wheels on 91 octane:
Even in a testing stage it is absolutely thrilling to drive. Gary’s car is a full ZCG-style restoration so it has the chassis to harness the power. The sound it makes is a sonorous tone only the K-series derived KN20 head creates…with a gnarly exhaust note to match. The ITB induction also provides a healthy wail…it’s a sensory overload and revs seem to climb endlessly.
To illustrate the Datsunworks experience we captured some video of what it is like to drive around town…the 6-speed and EFI really allow this car to be docile, especially when cruising on the freeway and at part throttle. Drop a gear and its becomes a wild animal. Not going to lie…it gave me goosebumps both as a passenger and spectator.
Watch the video complete with multiple dyno passes, street acceleration and fly-bys. VOLUME UP!
Potential
Z Car Garage is stoked to be a part of the Datsunworks KN20 development. It is a clever design that pushes the envelope for L-Series engines. Sharing this experience is also part of the fun so we anticipate having a KN20 setup in a dedicated shop 240Z for clients to test drive and further evaluate. Although each application is different, we envision offering a bolt-in setup for your six-cylinder L-Series engine. The power potential is tremendous with the KN20…both NA and forced induction. We thank Derek at Datsunworks for giving us the opportunity to work with this innovative product.
Stay tune for more updates and LONG LIVE THE (TWIN CAM) Z!
Filed under: 350z,370z
by Alvin G @ 5:38 pm on June 25, 2021
We met Gordon in 2013 when he came to Z Car Garage for Stillen Gen 3 intakes on his 2010 V1 Nismo Z34. He had 13k miles on the clock and that same summer we also installed a Fast Intentions exhaust system.
Here is the Fast Intentions TDX cat-back exhaust system and Stillen intakes:
The exhaust looks great from the rear:
Stock single muffler vs the TDX dual muffler setup:
Stillen Gen3 Intakes are always a nice addition to the HR engines:
The Z is Gordon’s fun car so very little daily driving…in 2015 he came in for minor paint work and an inspection with only 27k miles.
“When I first got my 2010 370Z NISMO I did a little bit of research on local shops where I might consider having some minor modifications done. The research I did pointed me to only one place that consistently had nothing but rave reviews – you had to go to Rob and his team at Z-Car Garage. Rob lives and breaths Zs. It was apparent from my first visit – Zs of all models and years everywhere. It was clear I was in the right place.”
In 2021 Gordon contacted us because his clutch was beginning to fail. A common issue is the internal slave failing due to heat. Thankfully Z Speed Performance makes a kit to convert the internal slave to external (CMAK Upgrade). Since we had to remove the transmission Gordon opted for a Z Speed Quiet clutch with steel flywheel.
With 33k miles no won the odometer we performed a full 30k service. The diff bushings were replaced with Whiteline units and CV axles lubed.
Dyno Tuning
We specialize in UPREV and EcuTek Tuning to maximize power gains from individual modifications like intake and exhaust upgrades. It had been 6-7 years since Gordon’s last UPREV tune. On the dyno, Rob re-tuned the Z with gains throughout the rev range. Peak gains of 22hp/15tq for a total of 309hp/254tq at the wheels:
Gordon is thrilled with the power gains:
“The final piece was an Up-Rev tune. So Rob worked his magic with the tune and the results were amazing on the dyno. The car was just awesome. Rob and the team have done some regular maintenance work on the car over the years, including a recent replacement of the factory clutch with a higher performance clutch w/ a lighter flywheel. We also added a new set of Continental Xtreme Sports. It feels like a new car. I can’t say enough about Rob and his team. They truly are Z best…”
Thanks for your support Gordon, Long Live The Z!
Contact us for tuning!
Z Car Garage offers the ARC (Advanced Racing Controls) license. This add-on service to the existing UPREV Flash allows you to have adjustable launch control, burnout mode, and flat-foot shifting. This is for cars with manual transmission, VDC/cruise control. Call Rob for more details and to schedule your Z/G tuning appointment.
