Shop Talk for
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Very cool history of the S30 Z (and Fairlady Z432) on the latest episode of Revelations with Jason Cammisa:
Pretty cool to see my Datsun Roadster and our friend Glenn Chiou’s 1972 Fairlady 240Z-L make cameo appearances too! 
Before we get into the build details dating back to 2005, let’s hear from David on his recent track day experience.
David is an avid motorsports fan and driver. The Z has seen many track days since the restoration and came out of storage so he visited Z Car Garage for a pre-inspection.
We bled the brakes and made sure everything was ready for the event. He had a great time:
“It was my first time back on the track with the 240z in several years. I went out for half a day with Hagerty Insurance and their affiliation with SCCA’s Track Night in America. The people were great and it was a very “docile” track day with mandatory point-by’s even in the advanced group. It was a great way to knock the rust off after a few years off the track.”
“Rob Fuller prepped the car a few days before and she behaved beautifully. I managed a 1:59 lap but I was lifting a bit going up to turn six because I was afraid of breaking the 90dB sound limit. Of course, Z-Car got a lot of love from the other attendees. :-)”
Enjoy this video of David’s Z in action with in-car and chase footage from Laguna Seca and more:
We met David and his newly acquired Z in 2005. Long before the days of Facebook and Instagram, our mutual friend and Datsun fanatic Tom Dockery referred David to ZCG:
“I’ve been working with Rob since February of 2005 when I purchased my 240z from a guy in Redding. It was a true barn car. He drove it down and Rob inspected it before I bought it. I didn’t know anything about the car except that I wanted something fun to drive with a manual transmission. I’d always thought the 240z was cool because my 5th and 6th grade teacher had one – and she was very cool.”
“The first weekend I had the car it rained really hard and I found out all the seals were useless. There was about a quarter inch of water in the car and mold had already started growing. I took it to Rob, and once the seats were out, and the carpet was out, and the seals were in, Rob suggested the Recaro seats, the roll bar, and harness. It was just about that time I did my first track day in someone else’s car, and I decided I wanted to track the 240z. And that’s when I started what I call the “accidental restoration.”
While we do not have in-progress photos of the restoration, there are many shots of David enjoying the finished restoration. Our man William worked his magic to apply the Nissan 112 Paint (Tennis Ball Green). David recalls his vision for the Z:
“My goal when restoring was to have a track-ready, fun to drive machine that did justice to the original car. My car was originally orange, was red when I purchased it, but I wanted something different. That’s when I went with the tennis ball green color, which was one of the original colors. It was manufactured in October of 1971, so she turned 50 just last fall.”
Full engine bay services included re-plating and powdercoating parts. The L24 was replaced with factory-spec L28 with triple-Mikuni induction. A custom cam was designed by Rob for better top-end performance. The Z put down 167hp/174tq at the wheels on the ZCG dyno:
There’s very little on the car that was left untouched – David took pride in the interior:
“I pretty much went with Rob’s suggestions (pros and cons) and learned while I went along. The gauges were all me. As much as I liked the originals, the were just too dim and difficult to read at night. I replaced them with white-backed Autometer gauges but kept the green backlighting. I also kept the original turn signals and embedded them in the new gauges. I didn’t keep the clock, and the fuel gauge is the carbon fiber reinforced glove box.”
More details like Recaro seats, Roll bar with 5-point harnesses, updated fuse box and high voltage bypass for the steering column, 260z lighted console panel and Sony bluetooth radio. Outside, Euro tail lights with LEDs:
David’s Z was the first one to receive our Z Car Garage Big-Brakes. This was our initial (2008) setup utilizing Stoptech ST-40 calipers and our own brackets. We had extensive track testing with pro-driver David Ray:
James’s also runs this 328mm kit on his turbocharged L-Series beast, Medusa. Not to be confused with our current Z Car Garage Big-Brakes!
We have Enjoyed the Ride with David at many events over the last 17 years. Most recently I got to catch up with him at our New Nissan Z event. His Z still looks amaZing!
Here are few events from years ago with David…some of you might remember attending these too!
2008 ZONC Blackhawk Museum Car Show
2010 and 2011 Palo Alto Concours d’ Elegance – the crowd loved his Z car!
2008 Motoring J Style…remember we had a superb turnout for the caravan starting at Z Car Garage!
2008 and 2011 Silicon Valley Auto Show at the San Jose Convention Center
At Z Car Garage we enjoy both modifying Z cars and restoring them back to factory spec. Mike’s 1970 Datsun 240Z came to us from North Carolina and we are just crossing the T’s and dotting the I’s on it. When complete, this ’69 production VIN#193 will be a beautiful driving example of how wonderful these cars were from the factory. Enjoy these pictures with a full report coming soon to zcarblog.com.
This is Greg S’ 1970 Datsun 240Z in Monte Carlo Red. We have known Greg for a long time, actually preceding the opening of Z Car Garage. It’s always been a pleasure to see Greg with his beloved Z plus he’s a Nissan enthusiast with a few Patrols and mint RL411 wagon. His Series 1 S30 received our Z Car Garage Big-Brakes, Z Car Garage CV Axles and Panasport wheels.
Our relationship with Greg goes back well before social media and our photo documentation. Greg performs his own work on the Z, and we finish the small extra things that let him Enjoy The Ride. Let’s take a look at how Greg became a Z car enthusiast.
“My old man purchased the car for me in 1992. I was 19 and we had been looking for a decent 240z for about a year. We found this one in one of those auto traders printed on recycled paper. It was basically ‘Original owner, runs great, 83K miles $3,500 OBO’. It was bone stock, totally straight, unrestored and completely unmolested. The original sales receipt for $3,300 was in with his service records. Seemed like the car had spent its whole life in northern California.”
“The photos with the basket style 14” rims were after a trip to the junkyard for said rims, new tires and some elbow grease polishing and waxing it. It cleaned up pretty nicely. I went to college in Santa Clara and first ran into Rob when he was a mechanic working at the shop I would take the car…I did most of the general maintenance work but had that shop put in a set of Suspension Techniques sway bars, springs and Tokico struts. At the time I didn’t know enough to appreciate what a good shop that was.”
The car was repainted in 2000 by Lakeville Auto Body in Petaluma, matching the original #905 Monte Carlo Red. At about 150,000 miles Greg decided to replace the motor, even though it would have happily ran for a bit longer:
“Nissan was selling remanufactured L28 280ZX long blocks for $1,400 which seemed like a smokin’ deal. It was about the same price as you could buy the parts to rebuild the L24. I had moved back to Sonoma county and my dad and I did the motor swap in his garage.
I took the opportunity to add the Redline triple Weber 40 DCOE kit, a sportier cam and a set of headers. I worked with a speed shop to sort out the jetting. It ran decent, but was pretty rich down low, would stumble at times and got poor gas mileage. I drove it like that for several years, replacing the intake manifold, fabricating the heat shield and air filter assembly.”
“As expected, Z Car Garage did an excellent job re-jetting carbs. The car idles perfectly, pulls cleanly, makes more power and gets a respectable 18-20 mpg. Now anytime I need help sorting out a problem with the Z, advice on an upgrade, part availability or just need someone to sing some ballad rock to me, I call Rob.”
Greg is really happy:
“Since then Rob has set me up with:
- The correct 16″ Panasports that saved me the hassle of getting wheel sets that rub or rims that just look OK.
- ZCG CV Axles axles that were a joy to install, run smoothly and don’t make the racket that the other (hateful) CV kit did.
- Recaro seat that is actually suitable for driving long distances and keeps you from sliding into the footwell.”
As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:
Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)
Rotors: 280mm x 20.6 with Alum 7075 hats
Pads: Stoptech 309 sport street pads
Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.
A few closer detail shots of the calipers, rotors and hardware:
Greg brought his Z down on May 20 and with a one-day turn around we installed our ZCG Big-Brake kit with parking brake assembly. We also replaced his brake M/C with a new OEM Nissan unit, bleeding the system and setting it all up. He’s super impressed and he also had fun visiting us:
“While I was down at ZCG, Rob took the time to show me around. The shop is clean and even the parts storage container is expertly organized. The quality of the cars and race cars in the shop were a joy to see.”
Front brake installation:
Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 140+ CV axle kits on customer cars and we are stoked with all of the positive feedback.
Greg was experiencing significant vibrations in the back of his car. In February 2020 we sold him a set of ZCG CV Axles and installed it himself…he loves them. Standard half-shafts shown on left:
Greg is having a blast in the Z and sent us this video he made from a recent drive in Petaluma, enjoy!
In 2014 we sold Greg a set of Panasport wheels which were finished in a slick, gumetal shade. Our ZCG Big-Brakes also look great behind Panasport wheels in our offset allowing 225/50/16 tires (Bridgestone S-007a). The Z was fully aligned afterwards.
The stock seat was replaced with a single Recaro Specialist, we love these seats for the S30. Time for another seat, right Greg?
“I have only called Rob to cry about the 411”
In addition to the Z, Greg has had a few Nissan Patrols and still have this 1967 WRL411. A true labor of love, this little wagon showcases Greg’s work/fabrication and aesthetic. It was also stock, complete and unmolested when he acquired it 15 years ago. The 411s are close to our heart as they share some parts with their Datsun Roadster siblings. We have also helped out client Kevin M with his SSS Bluebird.
“The motor barely fits into the 411 and it’s especially tight near the radiator requiring a special shorter water pump. The exhaust exits through the fender well and all the stock units have long since rusted out so I was forced to weld up a new header for it. The SU’s were replaced with flat slide Mikunis and I made a new 3-D printed airbox and throttle assembly. I am still working out the final tune with some updates to the exhaust system likely required. I want it to run as perfectly as the Z. Maybe I need to put a set of 40mm DCOEs on it and have Rob re-jet it.”
Greg made the CAD for the exhaust header and welded it up himself. CAD was also used to make a new gauge cluster to accept a tach and modern signals. It’s the icing on the cake on a sweet build:
“The gauges out of the early roadsters are beautiful so I was originally intrigued with them. They are expensive if you can find them and the diameter is too large to fit nicely in the stock cluster housing. I ran across a few images of this SSS cluster in a car but it appeared to also have a larger cluster housing. Both seemed impossible to source. The new electronic tachs and speedos are way easier to get working than fussing with MSD tach adapters or speedo gears etc. If you look at the CAD image you can see that I gutted the original speedo housing and added the toothed wheel and sensor to it. It’s driven from the stock cable running to the transmission.
We admire Greg’s ingenuity and determination to keep his cars on the road. Thank you for your support Greg, and keep Enjoying the Ride in your Z! More picture in the gallery below…
Jay M purchased a set of Panasport Wheels from Z Car Garage and recently shared his Z story with us. We are an authorized Panasport dealer and have limited sets available for fitment on your S30 Z car. Before we show you how a set of these 16×7 wheels look on almost every Z color imaginable, let’s hear about Jay’s 240Z…
“The car was from California and made its way to Gainesville FL and was put in storage.I had been looking for a good 240 and this one was taken by the owner to a shop owned by a friend of a friend.The guy wanted to get it running and sell it. That triggered a phone call to me while on a anniversary trip with my wife to Italy, we were living in St Augustine Florida at the time. My buddy sent me some pics and a quick video and he grabbed the car for me. It was all there and very little rust. I had not really considered a Blue one, much less one with white interior.”
The car was restored by Jay and 3 friends minus paint and the head work in his 2 car garage over 3 years. Jay has met so many people in the Z community and learned much about Z cars:
Beautiful engine bay with new engine:
Jay recalls how he found ZCG and eventually purchased a set of Panasports from us:
“I found the on Z Car Garage videos on YouTube very early on which led me to your website. I went to Daytona to see Randy Jaffe’s #46 BRE 240z car run and left just before John rolled it. I met Rob at the Amelia Concours earlier this year and bought a set of Panasports from the shop. I also have become friends and an Insurance client of Jim Frederick in Lutz Florida who I believe has the finest collection of low VIN original Z’s in the World! Jim has also helped me with parts and advice on this build. I am hoping Larry Chen will make it down to film Jim’s collection.”
The Panasports do look fantastic on this #115 Metallic Blue 240Z. Thank you for your support Jay, glad you are Enjoying The Ride!
Treat your Z to a brand new set of Panasport wheels! We special order this offset to enable fitment of a 225/50/16 tire on the 1970 to 1978 S30s.
Contact us: rob@zcargarage.com or call 408-452-0350 Limited availability (pallet pictured)
Wondering how a set of Panasports would look on your Z car? Please enjoy pictures below of ZCG customer cars in jus about every color imaginable with Panasport wheels:
