We met Greg in 2015 when he purchased a set of Panasport wheels for his S30. He returned later in 2019 for our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with upgraded suspension and triple Mikuni carbs. Greg is a pilot residing in Reno, NV and when he is not flying passengers all over the US he is a 100% gearhead with an award-winning 1970 Dodge Charger. He has owned the ’73 Z for 42 years and we love the story behind it:

“I bought this Z from the original family (two owners, same family) just weeks after I graduated from high school in June of 1978. I had previously owned a 1970 Sublime Green Dodge Charger R/T, but I thought it just wouldn’t be cool to show up to college in a ‘lime green’ car, so I went on the hunt for something that had great looks, and great performance to match. I kept my pursuit of a 240Z a secret from my high school sweet-heart (now my wife of 40 years), who was two years behind me in high school, until I had actually purchased the car and had a chance to give it a good detailing. When I pulled up that first evening with the new Z, she was very surprised! See didn’t know what it was, but she thought it was just “So Cool!”

As life went on Greg moved from Idaho to Reno and the car ended up getting stored for about 20 years.  When their re-acquired ’70 Charger did not make it back from a resto-mod in 2015, Valerie suggested getting the 240z running to enter in Hot August Nights in place of the Charger.

“After sitting for 20 years it needed some work – we called on Dave Rebello for a 3.0 stroker L-28 engine (SU carbs), and while the engine was being built my son and I got busy.  We pulled the fuel tank, dipped it, and refreshed it with a new sending unit, as well as all new hoses.” 

In 2015 Greg purchased a set of 16×7 Panasport wheels from us and though the Z was really nice it was time to take the next step.

 

Taking the Z to the next level

After months of planning, last July Greg and Valerie drove their Z down from Reno to Z Car Garage.  They spent the day with us while we installed new parts, made a few repairs and cleaned up the engine bay.

 

The Rebello 3L was treated to a fresh set of triple Mikuni PHH44 carbs on a Harada intake manifold (Rob’s favorite intake). We anodized the linkage from blue to black to suit Greg’s taste.

 

Out with the old SU carbs. A new 6-into-1 MSA coated exhaust header (merged to existing exhaust system) and ZCG heat shield were installed:

   

Greg also wanted the fuel hoses and AN fttings black which is becoming common from our vintage racing builds like the Rocketbunny Z. Finishing it off is our favorite fuel rail from Japan.

 

The engine bay received lots cleanup. We wanted Greg’s attention to detail to match his Mopar’s. Before/After, triples are hard to beat!

 

Dyno Tuning

 

After the addition of triple Mikuni carbs and an updated MSD ignition we went through the car to ensure it ran well. With Rob’s dyno tuning we greatly improved the way this Rebello 3L drives. Baseline was 186hp/189tq and after tuning it made 215hp/203tq to the wheels:

 

Listen to those triple Mikuni’s sing on the dyno. Also watch for a test drive with Rob running through the gears making sweet L-series music!

 

 

We sorted a few additional items like repairing the parking brake, replacing a lazy tachometer with a nice unit from Rob’s stash and fixing his shift boot.

 

Greg was pleased with modifications and repairs:

“One of the not-previously talked about items that I was most pleased with was the Tension Rod Bushings that Rob replaced. After I installed the new front-end parts a few years back, the car still had a tendency to follow slight grooves in the road. I had written this off as non-stock wider tires, but when Rob took the car he noticed it in his test drive and replaced those for us as well.  The car now literally drives and handles better than new, and the triple carbs with Rob’s tuning magic REALLY brought out the beast in the Rebello motor! The car’s performance now is quite simply stunning!!!”

ZCG Big-Brakes and CV Axles

 

With great power from the Rebello 3L Greg needed braking to match. We installed our Z Car Garage Big-Brakes (for small wheels) and also upgaded to Z Car Garage CV Axles!

     

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We went ahead got Greg dialed in with the ZCG big-brake kit for small wheels with parking brake and a new 240z brake booster/master cylinder. More pics in the gallery!

  

Front brake installation:

    

At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained! They also look great behind the Panasport wheels:

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

  

Greg received ZCG CV Axle set #282.

 

Enjoying The Ride

 

After their visit to ZCG, both Greg and Valerie continued to enjoy the Z at several Hot August Nights shows. It appears they enjoy driving it more than the Charger 🙂

“The Hot August Night Virginia City meet this year.  We had intended to take the Z Friday, and the Charger on Saturday, but we had so much fun driving up and down Geiger Grade with the new ZCG triple Mikuni‘s and the ZCG Big brakes that we took the Z both days!!!”

 

Valerie driving the Z to a local ‘Ladies only’ car show. We love her “all blue” theme! (Right) Their 1970 Dodge Charger:

 

“Valerie and I are very happy with the service and modifications ZCG has completed on our ’73 240Z.  I doubt anyone else has the experience, the knowledge base, and most importantly, the PASSION for working on Z Car’s that Rob Fuller and the staff at the Z-Car Garage have!”

 

We really had a great experience working Greg, thank you both for letting us make your Z car an enjoyable sports car! More pictures in the gallery below:

 

 

LONG LIVE THE Z!

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Rommel came to Z Car Garage in 2014 to have work done on his 2013 Nismo 370z. He’s a big car enthusiast with a Camaro ZL1 and Viper ACR and after a few years he reached out to us about his 1971 Datsun 240z.

 

The Z had an EFI setup with Megasquirt and would not start. He made an appointment with us and got the car towed here where we found an ECU failure.  Rob and Mel discussed doing an upgrade to Haltech and fixing all the things wrong with the car from sorting the suspension, better braking and engine bay cleanup.

 

Mel was hesitant to do everything all at once, yet we wanted to avoid future trips back to the shop. Jokingly, Mel said what “I’d really like are some ph44 Mikuni’s.”  Ask and you shall receive as Rob had a set ready to go.  So we cancelled the tow truck and made a plan to go back to vintage.

 

All of the existing EFI parts were removed from the car.  We hooked Mel up with a Harada intake manifold, triple ph44 Mikuni carbs correctly setup for his 2.8 engine, a ZCG heat shield and corrected all fuel system issues:

 

Often utilized on vintage race cars, the fuel lines were plumbed from a junction block on the firewall. Black AN fittings on black fuel lines supply each carb:

 

We think the new triple Mikuni’s look much better than the old setup!

  

The existing fuel pump system (Left) was removed and a cleaner Holley setup installed:

Dyno Tuning

 

Aside from the exhaust header, this is a stock 2.8L engine running Mikuni ph44s.  With timing and A/F adjustments we picked up more power making 150hp/167tq to the wheels:

  

Listen to those triple Mikuni’s sing on the dyno:

Minor Sorting

The rear fenders were cut badly to fit flares, revealing an inner fender gap that would allow air/fuel vapors to entire cabin:

 

We pulled it back, welded the metal and sealed everything up. The exhaust was also rubbing at the rear valance so re-fitted it.

Chassis

   

The chassis was treated to a suspension refresh. We installed lower adjustable control arms and T/C rods from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars. Lower control arms replacing OEM parts:

   

Front T/C rods replacing OEM units:

  

ZCG Big-Brakes and CV Axles

We installed our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles!

     

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We went ahead got Mel dialed in with the ZCG big-brake kit for small wheels with parking brake and a new master cylinder. More pics in the gallery!

  

Front brake installation:

  

The ZCG brakes fit under the 15×9 Atara Racing wheels:

 

At the rear, the existing old-school disc setup was replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

   

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

   

The differential area was a mess on Mel’s Z. We corrected the side-flange issues with his R200 and installed our CV axles. Stock half shafts (L) and ZCG units:

 

 

Vintage is Best!

Once running we performed a full alignment and dialed in the brakes. Mel’s initial feedback on the car made us happy:

“Well, I’m very happy how my car turned out after picking it up from ZCG. Hearing my baby runs on old school NA triple carbs is very heart warming, the ZCG Big-Brake kit is amazing, the CV axles are beefy and the suspension tweaks made a lot of difference on handling. I can’t thank Rob enough for what he did to my Z. It feels like a totally different car now (in a good way) compared to when I drop it off. Job well done ZCG! Thank you for taking care of my 240Z ZCG. 👍👏🙏”

 

This was a very rewarding project and we are excited to see Mel’s Z evolve into a well-rounded sports car. He’s already thinking about his next upgrade…a 3.0 or 3.2L motor. Thanks for bringing your Z to us Mel! More pictures in the gallery below.

Long Live The Z!
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***HAPPY HOLIDAYS From Z Car Garage***

 

One of the real joys this holiday season is the opportunity to say thank you and wish you the very best for the new year. From all of us at Z Car Garage we thank our friends, family and customers again for another exciting and productive year! Enjoy our 2019 recap and upcoming projects below. Please note our holiday closure below:

 

ZCG will be closed from 12/20/19 to New Year’s Day. We will re-open for business on  1/2/20

 

 

Before we take a look back at highlights from 2019, check out a few of the many customer projects coming along at the shop:

 

Lou’s 1973 Fairlady Z .  You might recognize this RHD Z from local Bay Area fun runs and car shows over the years. What started out as a fairly stock car evolved into a canyon-carving street machine as we began modifications in 2011:

 

The Z featured a 250whp Rebello 3.2L engine, 240sx KA24 5-speed, Recaro seats, LSD, full-suspension, our ZCG Big-Brake Kit and Panasport C8 wheels.

   

Enjoy this short video showing the mellifluous sounds coming from the 3.2 engine:

 

 

Radical Changes

Lou enjoyed his Fairlady Z for many years and after ZCG’s 2nd SEMA build in 2016, Lou was inspired to take his car to the next level.  The 3.2L drivetrain was sold to our customer Tim Ng to be used in his ’72 S30 build. We are currently building an IMSA-flared body Fairlady Z featuring widenened Panasport C8 wheels and a stroker RB28 engine backed by a 6-speed.

  

Several cars delivered will get full reports soon: Cece’s 1977 Datsun 280z, Patrick’sZ32TT and Jay’s Z32TT

  

 

Highlights from 2019

Enjoy these highlights from 2019 and  Z you in the New Year! Stay tuned for our coverage of the 2019 Rolex Monterey Motorsports Reunion and Classic 24hr race at Daytona with John Morton and Rob Fuller co-driving the #46 BRE 240z.

 

Great Drives

Norm Balzer Racing 510

Richards’s Series 1 240z

Ben’s 1974 260z

Coastal Range Rally

Skyline Matsuri

Japanese Classic Car Show

John Morton Cup

Solvang Datsun Roadster Show

Golden Week Kyusha Festival

Scott’s Datsun 260z

Enjoy The Ride!

 

We had the pleasure of working with Jeff to help get his Z back on the road after sitting for many years. Our  Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles grace this Z along with upgraded suspension and drivetrain parts.

 

Long Term Project

Jeff visited Z Car Garage early this year with his 1971 S30 for revival from a stalled restoration. Before we delve into our efforts to bring it back to life here is Jeff’s brief history:

“I purchased the car in 2006 and it was white and worn out with a blown engine. I purchased it with the intention of tearing it down to bare metal and restoring it. This is my third 1971 240z and by far the best finished product of the three. It took thirteen years from the time I purchased the car in Clovis until I picked it up from the Z Car Garage in March of 2019. I have had six different cars that were restored over the years and this Z was one of the harder restorations which seemed to fight me at every turn along the way.”

 

As with any restoration project Jeff experienced his share of setbacks. A new dashboard had fitment issues and the rebuilt engine failed requiring more machine shop time. Unfortunately with all of time/effort invested, Jeff’s friend passed away and the project halted:

“I had a friend that owned a body shop that I had paint it. Well my buddy decided that the color chip I picked out was not dark enough so he took it upon himself to change it to a darker color blue. The end result is what I call blurple or blue and purple. My buddy was diagnosed with cancer right after he did the blurple paint job and passed away shortly thereafter. It’s not my favorite color but I am living with it.”

 

Fast forward to 2019, Jeff made an appointment to bring his Z in to us:

“I did my research and Rob and the Z Car Garage had the best reviews.  I called Rob and made an appointment for the blurple Z which was three months out due to their big customer base and quality of their work.  Like the old saying goes ” good things come to those who wait” and I loaded the blurple Z onto my car hauler and drove to San Jose.

Engine Bay and Sorting

After sitting for over a decade, we began the process of making Jeff’s Z roadworthy. We went through the car top to bottom, starting with the drivetrain. It came to us with a previously rebuilt (though never operated) engine requiring a freshened fuel system, re-worked carb linkage and general sorting.

 

With new clutch hydraulics and a repaired speedometer we got the rebuilt engine up and running quite well, until carb issues:

“I had purchased triple 40 mm Webers but the car sat for so long the gas went bad and there was build-up in the fuel system which kept fouling the Webers so I had Rob purchase and install 45 mm Webers and dial them in on his dyno.”

 

We replaced the 40s with new Weber 45 DCOE carbs and velocity stacks, an MSD box and ZCG heat shield. Pictures of the old 40’s and more in the gallery below:

 

MSD ignition and wiring:

New induction setup compete:

 

Dyno Tuning

Rob dyno tuned the rebuilt engine with triple Weber 40s and after the addition of triple Weber 45s.  We saw gains of 19hp/17tq and improved power throughout the rev range:

 

Listen to the L-series sing on this video showing the dyno runs, in-car driving and comments from Rob. You can also see a very happy Jeff enjoying his Z:

 

Backing the L-series was a tired 4-speed transmission:

“I originally took it so Rob could get the triple Webers dialed in on his dyno and a couple other little items.  I was so impressed by the operation that I had them swap out a four speed that had been gone through with a five speed transmission.”  

 

This is an early 5-speed from a ’77-78 280z (0.86 overdrive) rebuilt by expert Steve Pettersen of Pettersen Motorworks in Chico, CA. We also installed a new clutch/flywheel and slave. The trans tunnel was slightly trimmed along with the console to accept the shifter.

 

Chassis

   

The chassis was treated to a full suspension refresh with new parts, bushings and Koni Reds with Eibach springs. We installed lower adjustable control arms and T/C rods from Techno Toy Tuning. T3 finishes the suspension in our signature color and we really appreciate Gabriel and his staff. They make some of the best suspension parts out there for Z cars.

 

 

ZCG Big-Brakes and CV Axles

Since Jeff’s Z had been sitting for a long time, he had seen some of the cool stuff we’ve been doing and stopped by to sample “Mrs. Butters”, our 1970 Series 1 240z shop demo car. After handing him the keys he was sold on our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles! Butters has a way of doing this to our customers 🙂

     

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We went ahead got him dialed in with the ZCG big-brake kit for small wheels, parking brake, and ZCG full exhaust system. We removed Jeff’s stock brakes and installed our ZCG Big-Brake kit:

     At the rear, the existing old-school disc setup was replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback. Jeff has set #00271

   

Stock half shafts (L) and ZCG units:

    

More pictures of the ZCG axles installed, also visible are the T3 control arms and ZCG exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip.

    

The interior receive attention as well with our ZCG upgraded door seal and door treatment. A nice touch that makes solid “thud” sound that we are known for. We dialed Jef in with new tires and he was off Enjoying The Ride:

 

“The car was done when he said it would be and it runs great. I had my first 71 Z when my wife and I started dating and she has loved Zs ever since. The wife loves to drive it too.  I would recommend Rob and the Z Car Garage crew for any repair or a full restoration.  Had I known about the Z Car Garage prior to starting the restoration I would have had them do it. If Rob tells you something he does everything in his power to make it happen.”

Jeff was really stoked. He’s still excited, with plans for a more powerful engine. Thanks for letting us revive your Z, Jeff! More pictures in the gallery below and Long Live The Z!

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What sparked your interest in Z Cars? For Scott W it began when he was about 15 years old, and eventually led him to Z Car Garage:

“My best friend’s brother’s friend had a silver 240z. He would take us to lunch and we had to lay down in the back. From that time on I wanted a Z! I started reviewing zcarblog.com and found a very nice 260z for sale that was owned by an older retired couple. Based on all the work performed by ZCG I met with Rob and I purchased it. The 260z was originally gold with the 5mph bumpers.”

 

Indeed the gold 1974 260z was our very own customer Geri R’s. When she retired and moved to San Diego she told Rob, “If you are not in SD my Z car can’t come with me…please find it a new home.” Scott W visited ZCG in 2013 and purchased the Z, well before the S30’s garnered high prices! He had a very clear vision of building the ultimate Z Car:

“I told Rob my plan was a car that was great to look at but I’m going to drive it! And drive it hard. My goal was to keep it looking 1974-ish on the outside but modern under the skin.”

So we began the process of upgrading an already solid, clean chassis that Geri lovingly maintained.

Drivetrain

The first item we discussed was the engine. Scott wanted more power and Rob suggested a Rebello 3.2L Stroker engine. Supporting parts included an MSA 6-into-1 header,  ZCG exhaust system, KOYO race radiator (custom upper hose) and ZCG heat shield. A few pictures of the engine build/installation with many more in the gallery:

 

Induction is handled by Jenvey individual throttle-body fuel injection, managed by a Haltech Elite 750 standalone system.

 

A NISMO Competition oil pan was installed to cope with high cornering loads from road course driving. Also shown is the Nissan 240sx 5-speed transmission. This “KA24” unit is significantly stronger than early S30 transmissions. It handles the 3.2L’s extra power, and we offer this conversion to customers.

 

When we upgrade the transmission we also install a JWT HD clutch with aluminum flywheel. Helping put the power down efficiently is an OS Giken LSD. The R180 houses a 4.11 R&P and the assembly is setup in-house (by Joshua Corwin). Rounding out the drivetrain upgrades are a set of ZCG CV Axles(shown below)

 

The ZCG Exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip. Listen to the sound in the video below!

   

The completed engine bay. All hoses, hydraulic lines, fittings etc were removed and restored/replaced with new parts. Zinc plating hardware throughout:

 

On the dyno, Rob tuned the Z with the Haltech making 257hp/229tq to the wheels. An improvement from the stock 121hp/130tq:

Chassis

 

Suspension upgrades were next, focusing on the ideal setup for open track days while remaining comfortable on the street. Scott outgrew the Tokico 5-ways and now has Koni Yellows with our Ground Control coil-over setup from back in the day. Techno Toy Tuning control arms, T/C rods and more complement the total suspension restoration. All parts were powdercoated and hardware plated.  We really appreciate Gabriel at T3 and his staff. They make some of the best suspension parts out there for Z cars.

 

Panasport Wheels

 

Custom sized 17×9 Panasport C8 wheels allow us to run a wide 255/40/17 tire at all four corners, without flaring the fenders:

 

Bridgestone RE-71R tires are shown below. The 17″ diameter wheels also give clearance for our ZCG Big Brakes!

  

ZCG Big-Brakes and CV Axles

After driving our customer Lou’s Fairlady, Scott was sold on our Z Car Garage Big-Brakes.

  

Not to be confused with our familiar Z Car Garage Big-Brakes (for small wheels) that we currently offer, this Big-Brake kit was our initial setup from many years ago. Our first collaboration with Stoptech, this 328mm sized kit requires 17″ diameter wheels and the massive ST-42 calipers are finished in bright red. This kit was installed on our OS Giken TC24-powered 240z and a few other customer cars.

 

 

The ZCG Big-Brakes framed nicely behind the black-spoked C8s. We are currently re-vamping this kit using Stoptech’s latest ST-43 caliper.

    

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

   

Scott’s 260z received ZCG CV Axles set #250

  

More pictures of the ZCG axles installed, also visible are the T3 control arms and ZCG exhaust system:

  

Comfort

 

Scott’s 260z had an interior in fair shape. We gave it the full ZCG treatment with a refurbished dash, new carpet and creature comforts like Bluetooth, radar detection and functioning HVAC. In-progress shots below with more in the gallery:

 

New carpet throughout, integrated speaker box in hatch:

 

The stock seats were in bad shape Scott was sliding around on them so we upgraded to leather Recaros. Perfect for keeping him locked in place during track days.

 

The heater system from core to blower was completely restored:

 

Full A/C setup using a smaller Toyota compressor with existing A/C parts:

 

Performance

 

Balance. This Z has power and the chassis upgrades to transform it into a well-rounded sports car. Remember Scott’s goal of building the Z to drive really hard? He has been taking his S30 to Buttonwillow Raceway every month, putting our ZCG products to the test on the track.

 

Enjoy the sounds of Scott’s Z in this short video below:

 

 

Exterior

 

You didn’t think we would forget to mention the total paint color change, did you?  About six months into his build Scott called to request a color change from gold to a Mercedes-Benz shade of Gun Metal. Our man William painted the body, retaining all side-markers to maintain a stock look:

 

Scott however was adamant about changing the stock impact bumpers. Rob located Euro-style 240z bumpers and had them sectioned/re-chromed:

 

Thank you Scott for letting us build your Ultimate Z Car! We are proud to see you enjoy it on the track and street.

LONG LIVE THE Z!

More pictures in the gallery below!
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