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CJ’s 1971 Datsun 240Z

Filed under: 240z,Featured Cars and Projects,Performance
by Alvin G @ 2:40 pm on January 27, 2023

 

At Z Car Garage we love keeping Z’s on the road. From concours-level restorations to light refurbishments, helping a client realize their vision is our passion. CJ shipped his 1971 Datsun 240Z from Durango, Colorado for final mechanical sorting, ZCG-style. Our Z Car Garage Big-BrakesZ Car Garage CV Axles and Z Car Garage Heat Shield along with a new drivetrain make this the Z of CJ’s dreams.

 

CJ’s Z Story

Before we dive in to the project let’s hear how CJ got his Z car…

CJ: “When I was in my teens I was a huge WRC fan, and rally led to my passion for Japanese cars. Video games like Sega GT and Gran Turismo also helped. I think my first exposure to classic Z cars was when I was about 17 and it was probably in a bootleg Wangan Midnight VHS that my buddies and I found at a Japanese video rental place. I’ve loved the aesthetic of the S30 since that time. It’s not an exaggeration to say I’ve dreamed of an S30 with factory fender flares, an air dam, and a 432 style wing for over half my life, but I never had an opportunity to own one.”

 

In 2017 CJ acquired his best friend Travis’ 1971 project car that hadn’t run since the 1990s. Over the next four years, and with significant help from his wife, the duo restored or refurbished just about every part of the car.

 
 

CJ: “We fully refurbished the dash, redid the entire interior, and mechanically refreshed the brakes and drivetrain. The exterior received new factory matching paint, new gaskets, tail lights and corner lights I refurbished, RS Watanabe wheels, and flares from Marugen Shoukai. The car also got BC coilovers, Techno Toy Tuning arms and subframe components. The L24 was replaced with an L28 and triple Mikunis, assembled in my garage. There are so many good memories wrapped up in the restoration of this car and it was a blast to learn new skills throughout the process.”

 

In October 2020, with the engine he built with his Dad the car drove under its own power. CJ was proud, and the moment was satisfying and exhilarating, right up until it wasn’t. He had been building drift cars since the early 2000s but the first drive of this car made it clear that if he wanted a car that was sturdy, reliable, and confident to take on road trips, he’d need to get some help from a specialist…

 

CJ: “And that’s where Z Car Garage came in. I’d been an avid reader of the Z Car Blog throughout the restoration and had even spoken to Rob occasionally about various issues. There was never any question as to where I wanted to send the car for finishing school. So in Spring of 2021 I shipped the car from my small Colorado mountain town to San Jose. The initial plan was to have Rob and the crew bring it that extra 10% to completion. Thankfully Rob understood my vision and suggested additional work to ensure I actually wound up with the car I’d been dreaming of for so long.”

After discussions with CJ we took on his project and he signed on to get our Z Car Garage Big-BrakesZ Car Garage CV Axles and bring his Z to the finish line.

 

Drivetrain

 

After sorting the engine and installing brakes/suspension we were stoked to get CJ’s car running. Before hitting the dyno we always do a test drive on the street and we noticed low oil pressure on the dash gauge, despite lack of obvious noises or behavior. Low oil pressure unfortunately was confirmed with our own gauge, and so we were at a crossroads with this 2.8 engine that CJ assembled together with his Dad. A decision was made to send it to Rebello Racing for a 3.0L build and it really came alive. CJ already provided the ph44 Mikuni carbs and we installed what every triple-carbed L-series needs: a ZCG Heat Shield!

 
 

A Moroso competition baffled oil pan prevents oil starvation with high cornering loads:

 

Cj was having header fitment issues. We ensured clearance was no longer an issue with a Fujitsubo exhaust system from manifold to muffler. These newer units have better fitment, but every car is different. More photos of the exhaust system in the gallery below:

 
   
   
The engine bay turned out great with general clean-up and sorting:

 

Driveline Upgrades

With the 3L engine in we focused on the transmission and rear axle. To handle the power from the 3L engine we replaced the stock 4-speed with a Nissan KA24 (FS5W71C) transmission. This was a common swap (before the CD009a came to market) performed by modifying a 280Z L-series bell housing. When we upgraded the transmission we also installed a JWT HD clutch with aluminum flywheel:

 
Helping put the power down efficiently is an OS Giken LSD. The R180 houses a 4.11 R&P and the assembly is setup in-house (by Joshua Corwin):

 
 

As CJ mentioned, he is avid reader of our zcarblog and no stranger to the “Butters” phenomenon: clients desire a similar setup for their own S30s. Our 1971 shop demo Z Mrs. Butters proudly features our Z Car Garage Big-BrakesZ Car Garage CV AxlesZCG Heat Shield, 6-speed transmission, full KW suspension (releasing soon) and 3.2L engine with triple-Mikuni induction. Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 200 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 

We replaced the existing CV Axles (left) with ZCG units (Right). CJ received set #00395. Also visible are the T3 control arms:

 

Dyno Tuning

 

Rob dyno tuned the Rebello 3L engine with jetting, A/F and performance in mind as CJ would be driving this Z at 6,500ft above elevation. It put down a stout 261hp/220tq to the wheels:

 

Enjoy the L-series music in this extended video of CJ’s Z including dyno runs, test drive with Rob and engine/exhaust sounds…volume up!

 

ZCG Big-Brakes

We are proud to have several of our ZCG products on CJ’s 240z. We installed our Z Car Garage Big-Brakes (for small wheels) which have the been standard on numerous ZCG builds. As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with engineers at Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel (and some 14″ wheels) and retaining factory emergency brake lever.

 
 

We removed the stock brakes and installed our ZCG Big-Brake kit. Not only do they perform, they look great behind the 15×8 Watanabe wheels!

 
   
 At the rear, the factory drum brakes were replaced with our ZCG Big-Brakes. New OEM Nissan master cylinder and Factory handbrake functionality IS retained!

Details

 

Cj’s project involved more than installation of our ZCG performance upgrades and dyno tuning. We nut and bolted the entire car, installed T3 RCAs to fix suspension geometry up front, set the ride height, scaled and aligned it. The gas tank was removed and all fuel recovery hoses replaced along with a new fuel pump. The clutch pedal was removed to allow welding-up of the pivot hole that had wallowed-out. This ensures proper clutch travel to work with his new KA24 transmission/clutch combo. The master cylinder, slave and hose were replaced with all new Nissan OEM components.

 

Driving is Believing

 
 

CJ’s Z was shipped back to Colorado in November and we are happy to report he is Enjoying the Ride in his dream Z…

CJ:  “Like so many project cars, the goals of the build evolved and the car grew into something significantly more impressive than the onset of the build. Throughout the car’s time at ZCG Rob was great to work with and he always understood my vision and explained how to make it real. By the time the car came back to me in November of 2022 it may have still looked like the car I sent away, but the similarities were skin deep. From the brakes to the drivetrain the guts of the car were totally new and upgraded.”

 
 

CJ was impressed with the upgrades from Z Car Garage:

CJ:“The car is incredible now. It is an absolute animal when you give it full beans and the sounds and sensations it creates for me as a driver are like nothing I’ve ever experienced in a car. It is well mannered and drivable at low speeds and can cruise comfortably and quietly in 5th on the highway, but the instant you open up the right pedal it will shove you back in your seat with a massive grin on your face. The best thing about the car to me is the way each piece is set up to work together. The new ZCG brakes and axles work with the new transmission, OS Giken diff, suspension set up, and stout Rebello 3L to deliver a driving experience that is both exciting and confidence inspiring.”

 

CJ: “One of the coolest things about these old Z cars is the variety of people who love them. When I am out for drives I am just as likely to encounter a 19 year old kid who loves the car as I am to encounter a 79 year old with the same enthusiasm.”

We enjoyed working with you CJ, thank you for your support! Enjoy the photo gallery below.

Rob: “We enjoyed working with CJ, not only does he have a bitchin’ Z car, he’s fun to work with, very responsive and we had great conversations. He did not hold back in communicating his needs and we were happy to deliver the goods like we always try to. Honored to have folks locally and globally that want to work with ZCG. Thank you so much CJ, Long Live The Z.”

…[read more]





 

Dear Zcarblog readers, it’s been a busy year and we are catching up on blog posts. Please enjoy our belated race reports from October and November.

WE LOVE RACING! Z Car Garage attended two events with Classic Sports Racing Group (CSRG): the Charity Challenge at Sonoma Raceway 10/2 and the CSRG Finale at Thunderhill Raceway 11/4. We raced and supported several client’s Datsun 510s running in the B-Sedan Group (John Morton Cup). Everyone had a blast, enjoy our race report with in-car video and photos below.

 
 

CSRG Charity Challenge

Z Car Garage Supports Six Datsun 510s!

 

The 19th Annual CSRG Charity Challenge was held on October 1-2 and we had one of our largest ZCG client groups with 6 B-Sedan 510 race cars. It is our pleasure to bring more enthusiasts into the world of vintage racing. Z Car Garage trackside services include full race support and car-preparation to make client’s race days seamless and worry-free so they can focus on driving. Before a race weekend we confirm that your car is running well and make necessary adjustments while on the chassis dyno:

 

#88 Todd Rueppel

Todd had his first Z Car Garage trackside support experience with us at the Laps For Laguna event!

 

#7 Kelvin Tse

Kelvin and his brother Kenny are regular ZCG trackside support clients…

 
 

#71 Ed M

Ed M is also a regular ZCG trackside support client, we also prepare his Porsche 911 for vintage events!

 
 

Gabe’s B-Sedan. Full report on our race preparation of this 510 soon!

 
 

Kelvin’s Ex-Ted Gruner TransAm 510, driven by his brother Kenny:

 

#7 Rob Fuller

ZCG owner Rob Fuller in the Bay Area Datsun Dealers tribute car

    
 

Enjoy this video of the B-Sedan Datsuns in action at the Charity Challenge with photos and race recap from Rob below:

 

Rob recaps the Charity Challenge B-Sedan races:

“Everyone had a great time at the Charity Challenge. Gabe unfortunately had an engine failure, but before that he was putting down some good times. The Tse brothers Kelvin and Kenny did really well and Ed was rocking and rolling. In the B-Sedan class I had really good racing with Parker McKean in his Alfa Romeo. The group wasn’t as large as it usually is, but still fun!”

 

“Another mechanical was in the afternoon race where Parker got a really good start but I noticed my 510 was down on power. Coming out of Turn 10 I noticed my temperature gauge was higher than I’d ever seen it. Pulled in and unfortunately I had a failed head gasket. So, double mechanicals (IMSA Z, below) for me. Very rare but still had a great time racing with the group.”

Photo by Josel Cobangbang

Photo by Kevin Gray

The 2023 Nissan Z as Pace Car!

 

Z Car Garage has been fortunate to spend some time with the 2023 Nissan Z prior to its public reveal. We asked Nissan if they would lend us the New Z for a good cause at the Charity Challenge and they happily obliged with a Performance model in Two-Tone Ikazuchi Yellow TriCoat / Super Black:

Photo by Josel Cobangbang

Rob was happy to wheel the New Z around the track:

“One of the coolest things about this years’s Charity Challenge was that Nissan lent us the new Z for a pace car and charity rides. We loved seeing Nissan’s new sports car before its release leading the field of vintage cars in every run group. Even the pace car driver was super stoked. In its 19th year the Charity Challenge has raised millions for children’s charities and they allowed me to be a driver on Sat/Sun to give 4-5 rides which included a warm-up lap, race lap and cool-down lap.”

Photo by Bryan Delohery

 

“I really enjoyed driving the new Nissan Z at speed, granted it certainly wasn’t at 10/10ths but I was to able entertain riders that donated for charity. It did really well and it is powerful, and I gotta tell you all weekend long there was crowd around that new Z car. I really appreciate Nissan believing in us..bringing both the new and old sports cars together and thank them for their support. Can’t wait to have our own 2023 Z at Z Car Garage.”

 

Enjoy this video with in-car action from the New Z with Rob Fuller giving charity rides around Sonoma Raceway:

 

The #49 Joel Anderson IMSA GTU 240Z

 

Rob also raced the #49 Joel Anderson IMSA GTU Datsun 240Z for the first time at Sonoma Raceway:

“My IMSA car has pretty good history at Sears Point (now Sonoma Raceway); it came from the Bondurant School and actually held a record there. This was my first time behind the wheel of the Z at this track and unfortunately we had transmission issues. On Sunday’s race I was 3rd in Group 8 against an IMSA Z and 911. Both drivers were fast. We had made some changes to our Z between Sat/Sunday so I was excited for the big feature race. On lap 3 I had sheared the roll pin in 3rd gear so it would no longer go in to 3rd. Exited at the carousel, to avoid contact with other racers. We look forward to developing the IMSA car further.”

 

The Charity Challenge was fun with the usual group of folks, Tank, Meghan, lots of snacks and good times. We are excited for next year’s event!

 

The CSRG Finale

On November 4-6, Classic Sport Racing Group (CSRG) hosted the finale of The John Morton Cup. The 3-race series, named after legendary Datsun racer John Morton features the Historic B&C Sedan class battling at Thunderhill Raceway.

 

Every year CSRG ends with the finale event at Thunderhill and it’s frequently missed due weather/rain conditions. We always try to make it out for the club. It’s a fun-filled weekend that is super laid-back with a great dinner party at the end.

The Return of #72 Tom Dockery

 

We have helped Tom build and prepare his Ex-Norm Balzer/Koobation 510 for several years. Unfortunately the car was wrecked at Sonoma Raceway back in March from oil on the track. Z Car Garage rebuilt the 510, making a triumphant return to last year’s Velocity Invitational event with Rob Fuller as driver. For the CSRG Finale however, it would be Tom’s first time back at the helm of his very own B-Sedan 510:

 
 

“I came into the race weekend with a lot of apprehension. Rob had shown the Vintage world what the car can do in the right hands and now it was my turn to put up or shut up, at least that was part of what was playing in my head. Also playing the background was my fear of damaging the car. So many people had given so much time, priority and resources, I had a lot of angst around preserving its current condition.”

 

“But what really played out once behind the wheel was the loss of Race mentally/conditioning. Physically I was all there and even though there was some proper racing line adjustment needed, the biggest issue was getting comfortable with the car’s REAL limits. It was a head game for sure. I spent Friday and Saturday working with Rob to better understand this and by Sunday, I could start to see a difference. On Sunday I was able to trim 4-5 seconds off my lap times from the previous days. I am still a little off and like getting fit again on my bike, I have to continue to get fit behind the wheel. It took me almost 3 three years to get to the front half of the racing pack, now I have to accelerate that level of conditioning in 2023.”

 
 

“As always, the ZCG team support at the event went well beyond just the car. Had a blast throughout the 3-day event.”

Thanks Tom, we were proud to see you back on the track! Enjoy this video with in-car action from Tom’s Ex-Balzer/Koobation Datsun 510:

Gabe’s Datsun 510

Gabe R. has been an avid track day weekend warrior for five years and we will highlight our preparation of his B-Sedan 510 soon. Let’s hear his race report from the CSRG Finale:


“I was beyond excited to get some legitimate wheel to wheel action after acquiring a Datsun 510 last September. Unfortunately, mine is a chapter in the long and storied history of the “race ready” race car. In my first event at last year’s Charity Challenge I found the car to be extremely driver friendly, and was even able to put down a few pretty quick laps. That pretty much sums up the good parts. On the not so good side, in my second session of the weekend, the gearshift lever broke off in my hand going into turn seven. In my third session, a spark plug wire popped off the distributor and ended my session prematurely. And immediately before my last session of the weekend my starter motor died, causing me to miss it entirely.”

 

“Fortunately for me, the vintage racing community is a wonderful group of friendly, helpful people. Over the course of the weekend, I was lent a hand by the likes of Larry Oka, Jim Froula, and the Z-Car Garage crew. My second weekend out was at this year’s David Love Memorial, and my fortunes did not improve. Not realizing how quickly Hoosiers wear out, combined with my car’s unfortunately welded diff, I spent the majority of my time on track over the weekend just trying to prevent the car from snap oversteering into a wall. Even worse, I blew a head gasket in the first session on Saturday, At that point, I sent the car down to Z Car Garage to have Rob’s team transform it into a proper competitive car. Engine rebuild, limited-slip differential, suspension overhaul, new clutch, new transmission, as well as a slew of other upgrades and improvements have transformed the car into a beast.”

 

“Finally equipped with a seaworthy vessel, I spent the last two CSRG events — the Charity Challenge, and the season Finale, being supported by the Z Car Garage guys, culminating in a fantastic weekend at the season finale. With the support of Rob and his crew I ran the 4th fastest time of the weekend – behind only Troy Ermish, Rob Fuller, and Jim Froula, and finished 3rd in the Sunday feature race despite starting in 7th due to a spin in the Saturday feature race. Most of all, I had an absolute blast hanging with Rob and his entourage. Rob’s infectious positive attitude makes it impossible to have anything but a good time.”

Enjoy this video of Gabe putting in work at Thunderhill and achieving a personal record!

 

“From their impeccable car preparation standards, to their attention to every detail, to helping their drivers get prepared to head out on track, as well as Rob‘s exceptionally helpful driving tips Z-Car Garage consistently exceeds my expectations in every way. I absolutely cannot wait to get back out on track with Z-Car Garage in 2023!”

Privateer Spirit

 

Special shoutout to our friend and Datsun Historian Glenn Chiou raced his Ex-Finn/Harris U2.5L Trans-Am ’68 510. It’s worth noting that not unlike privateers of the period, Glenn builds his race cars, maintains and manages racing efforts himself. Not an easy task so we applaud his work ethic. Glenn builds some beautiful Datsuns and we will highlight this 510 soon as it features our  Z Car Garage CV Axles and dyno tuning.

 

Rob in the BADD 510


For the CSRG finale the ZCG crew included Rob, Tom Dockery and Gabe R:

“Both Gabe and I had mechanical failures in last event’s Chartiy Challenge. My engine lasted two seasons at full-tilt boogie and it had a compromised head gasket so my friends at Rebello Racing were able to refresh it in between events so the BADD car was ready to rock. Gabe’s engine had a pretty horrific failure and Rebello was also able ot get him back on the track too. Special thanks to the team at Rebello Racing including Dave, Mark and Brian for giving us the best hp/tq that we could ask for and keeping us on the track. I was driving the Miata in vintage Spec- Miata group and BADD car in Group 9 John Morton group B-sedan.”

 

“Tom and Gabe were doing great. Gabe is really picking up the pace. We did some downloads and he is getting fast, finishing on podium in the feature race. Tom was just getting reacquainted with the car and he was really stoked to be able to do well at the end of the season. Unfortunately Josh and Troy Ermish were not in the run group so there were not many people to run with. I started in the back it was a challenge and also fun to go through traffic. Another highlight was being in group 8 with my Miata amongst the big-boy v8 cars it was an awesome vintage race in the rain.” 

Enjoy this in-car video of Rob in the BADD 510 at Thunderhill:

A different perspective: Steve Walker also posted this cool in-car video of Rob and the from his BMW 2002:

 

CSRG hosted a Saturday night night banquet and it did not disappoint. They had folks dress up in costumes since it was close to halloween. Ross Lindell dressed up as Rob Fuller and it was quite funny. Side note: Rob actually did SCCA drivers school in the Randy Pobst Miata that Ross brought to race. The evening included  awards, and great conversations recalling the highs and lows of another year of vintage racing gone by. Can’t wait for next year!

 

Join us for the 2023 Vintage Racing Season!

Z Car Garage is amped for more racing this year. Here is list of events we will be attending in 2023, including CSRG and SVRA . Please join us!

March

March  3rd to the 5th    SVRA  Thunderhill

March 24 to 26th          CRSG   Sonoma

April

April 27th to 30th           SVRA   Sonoma

May

May 4th   to 7th               SVRA   Laguna Seca

June

June  23rd to 25th           CSRG   Laguna Seca

August

August 12-13                    Monterey Pre-Reunion
August 16-19                    Rolex Monterey Motorsports Reunion

September

Sept 8th  to 10th              CSRG   Sonoma

Novemeber

Nov  3rd to 5th                 CSRG   Thunder hill

Nov 10th to 12th              Velocity Invitational

 

More photos in the gallery below and special thanks to contributing photographers Meghan Fuller, Josel Cobangbang, Bryan Delohery, Blaine Olguin, Ann Devor, and Linda Williams. We can’t forget to thank the ZCG crew for keeping us safe for both events: Joshua Corwin, Meghan Fuller, Nick Filip, The Corwins we couldn’t have done it without you!

 

…[read more]





 

***HAPPY HOLIDAYS From Z Car Garage***

 

One of the real joys this holiday season is the opportunity to say thank you and wish you the very best for the new year. From all of us at Z Car Garage we thank our friends, family and customers again for another exciting and productive year! Enjoy our 2022 recap and upcoming projects. Please note our holiday closure below:

ZCG will be closed from 12/26 through 12/30 for our Annual Holiday Break and we will re-open for business on 1/3/23

 

Client Updates for 2023

We had a busy year and though the shop will be closed, we won’t leave you hanging for the holidays. Many zcarblog features have yet to be published like our belated race report from the CSRG Charity Challenge and Finale in addition to client stories. Before we take a look back at highlights from 2022, here are several exciting projects coming along at the shop:

 

CJ’s 1971 Datsun 240Z features our Z Car Garage Big-BrakesZ Car Garage CV Axles, and ZCG Heat Shield! We also installed triple-Mikuni induction and dyno tuned the Rebello 3L engine backed by a 240SX 5-speed transmission.

 

Jim’s 1971 Datsun 240z is now sporting a Rebello 3.2L with triple-Mikuni carbs on a Harada intake, Recaro Specialist seats, CD009a 6-speed transmission, our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles!

  
 

Jeff and Ryan B’s LS3-powered Z came to us for mechanical sorting. It’s now sporting our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles. Ryan successfully ran the Targa California Rallye in blistering summer heat. He recently got a new set of VOLK TE37V wheels full report soon!

 

At Z Car Garage we enjoy both modifying Z cars and restoring them back to factory spec. Mike’s 1970 Datsun 240Z came to us from North Carolina and we delivered it in July. This ’69 production VIN#193 is a beautiful driving example of how wonderful these cars were from the factory.

 

James’s Turbocharged L-series powered S30 will be back after some cosmetic upgrades. We enjoyed making some great power and music:

 

Rick’s BRE-inspired Datsun 240Z track car is getting a CD009 6-speed transmission, Z Car Garage Big-Brakes, coil-over suspension and track preparation.

 

Ken’s Series 1 Datsun 240Z (#1762) is getting our Z Car Garage Big-Brakes, ZCG CV Axles, KA24 5-speed transmission and Fujitsubo exhaust. The L28 is now receiving Jenvey ITB EFI managed by a Haltech 750:

 

Beau’s Datsun 280Z coming together. Fresh from paint featuring Z Car Garage Big-Brakes, Z Car Garage CV Axles, T3 suspension and more.

 

Taking care of clients!

 

Z Car Garage takes pride in our ability to handle client’s needs, with same-day service possible. Our parts room with over 1,000 parts on hand allows us to get you in and back on the road. Client Vince S had a clutch hydraulic failure and limped his way in to the shop. We sorted his hydraulics and he was off in 4hrs:

 

Garret and Ken’s Series 1 Datsun 240Z cars both received our Z Car Garage Big-Brakes and Z Car Garage CV Axles!

 

Stan K (VIN #511) and Tony H’s Series Datsun 240Z cars came in for mechanical sorting, interior work and Z Car Garage CV Axles

 

Datsunworks

 

Z Car Garage is excited to collaborate with Datsunworks and develop their brilliant KN20 dual-overhead cam (DOHC) cylinder head designed for the Nissan inline-6 L-Series engine. You can read all about it HERE. We continue to extract more power and run longevity testing with owner Gary’s Datsun 240Z, who has the pleasure of living daily with this beast affectionately named the “Behemoth”.

 
 

Khang’s 1973 Datsun 240Z was completed in October and he returned with 1,000 miles on the 3.2L L-Series. We adjusted the valves and double-checked power levels.

 
 

Happy to see both builds healthy and confirm power output. Enjoy the music from the both L-Series engines, sporting Jenvey ITB EFI managed by Haltech 750 Elite ECUs backed by the CD009a Six-Speed transmission.

 

Dyno Tuning your 350z/370z/Q/G

We have been dyno tuning your late model Nissan/Infiniti sports car daily. Bolt-ons, UPREV tuning. Our customers leave happy with more performance. Call us to schedule an appointment! Here are just a few cars:

Eric’s Q50:

 
 

R35 and R32 GT-R

R35s in for service and upgrades. Mike and Kurt’s R32 GT-Rs got power and chassis upgrades deserving their own blog features:

 
 

Z32

Mike’s 1991 Stillen GTZ. This rare, twin-turbo Z32 300ZX is #6 of 6 cars created by Steve Millen. It featured special 17” billet wheels, Brembo brakes, aero and performance upgrades. Excited to share its story and other client Z32 projects!

 

Race Cars

Several race cars to report on including the Transcendental Racing Datsun 240Z, Glenn Chiou’s Ex-Finn/Harris U2.5L Trans-Am ’68 510 (sporting ZCG CV Axles), the Corky Bell Trans-Am 510 and more!

 

Highlights from 2022

 

Even though 2022 was crazy year for all of us we still managed to have fun on and off the track. The shop made some really great progress as well. Enjoy these highlights from the year and Z you in 2023!

Click on each link or photo to see the full features!

The New Nissan Z

Huge thanks to Nissan for giving us the opportunity to experience the 2023 Nissan Z. We really can’t wait to get our new Z!

 

EVENTS: The 2023 Nissan Z Kicks Off Monterey Car Week at Motorlux!

Dyno Testing the 2023 Nissan Z (9-speed Auto)!

The 2023 Nissan Z on the Z Car Garage Dyno!

Return of the 1970 BRE Datsun 240Z

 

Vincent’s 1973 Datsun 240Z

 

Khang’s 1973 Datsun 240Z

 

Richard’s 1970 Datsun 240Z

 

David’s 1972 Datsun 240Z

 

Glenn’s 1972 Fairlady 240Z-L

 

David’s 1972 Datsun 240Z

 

Supermachine’s Datsun 240Z

 

Dirk’s 1972 Datsun 240z

 

Matt’s 1972 Datsun 240Z

 

Linda’s OMS Pace Car

 

Vince M’s 1972 Datsun 240Z

 

Jay’s 1972 Datsun 240Z

 

Mike’s 1970 Datsun 240Z

 

Mark’s 1970 Datsun 240Z

 

Vince S’ 1973 Datsun 240Z

 

Griot’s Garage 1972 Datsun 240Z

 

280Z

 

Where Are They Now: Greg’s 1977 Datsun 280Z

Skyline

Ray’s 1971 Skyline 2000GT-X

 

Julio’s 1971 Skyline

 
 

Z31

300zx

 

 510 and Fairlady Roadster

 

350Z

 

370z

 

Q60

R32

Updates on Mike and Kurt’s R32 Skylines!

R35

Racing

 
 

RACE REPORT: David Love Memorial with CSRG 4/1

RACE REPORT: Back to Back vintage racing events with SVRA

RACE REPORT: Laps For Laguna

RACE REPORT: Datsuns and Racing Legends at the 2022 Velocity Invitational

Z Car Garage Trackside Support Services: Todd’s Datsun 510 B-Sedan

 

Rallyes/Events

 

EVENTS: Tokyo Calling with Breakfast Club Rally

EVENTS: DWA Morning Motors Cars & Coffee 7/31

Happy Anniversary: Z Car Garage Celebrates 18 Years!

IN MEMORY: James Glenn Babb 2001-2022

IN MEMORY: RIP Jack Atkinson 1954-2022

The Sung Kang FUGUZ Steering Wheel

EVENTS: ZONC’s 50th Birthday Celebration!

EVENTS: The 2022 Japanese Classic Car Show

EVENTS: Z Car Garage at the Rolex Monterey Reunion and Pebble Beach Concours d’Elegance

EVENT REPORT: Tokyo Calling 2

EVENTS: New Year’s Day Drive 2022

Media

Gary’s Datsunworks-powered Datsun 240Z featured on Marqued!

 

LONG LIVE THE Z! Check out our Instagram story for more updates!

 




Z Car Garage Trackside Support Services: Todd’s Datsun 510 B-Sedan

Filed under: 240z,510,Racing
by Alvin G @ 5:10 pm on December 19, 2022

 

We love motorsport and it is our pleasure to bring more enthusiasts into the world of vintage racing. Z Car Garage offers full trackside support and race car-preparation so you can focus on driving. Our client Todd R is a great example of ZCG trackside support in action. He’s been racing his Datsun 510 privateer-style for the last few years and hired us for the first time at the Laps For Laguna event back in May.


Z Car Garage had a blast racing and supporting Datsun 510 race cars running in B-Sedan Group 9 (John Morton Cup). We were super proud of Todd: he was able to concentrate on his driving, achieving his highest placing (p6) and personal best lap (1:48.3) time. You can see our full report from this HERE, and let’s take closer look at Todd’s experience with Z Car Garage trackside services.

 

Race Prep for Todd

 

Todd had us prepare his B-Sedan 510 prior to the Laps for Laguna event with standard track-event services including dyno tuning and alignment. He also purchased a set of 13×7 Panasport Wheels from ZCG. We are proud to offer 13×7 Panasport racing wheels in perfect fitment for your B-Sedan/TransAm series Datsun 510 running vintage-class spec 205/60/13 Hoosier R7 (and other) tires:

 

The welded diff was replaced with OS Giken limited-slip (4.38) unit. Diff services are performed in-house at ZCG:

 
 

We changed the ignition, spark plugs and dyno tuned the L-Series engine for 110 race fuel.

 

Enjoy this video the dyno tuning sessions at Z Car Garage and in-car race footage from Todd, volume up!

 

510 Beginnings

Let’s take a look at how Todd got into 510s…

“My history with the 510 begins in my childhood. We had a 4 Door 510 as a family vehicle and went everywhere in it. I have many memories of tinkering on cars with my dad in the garage. My first car at 15 yo was a Datsun 1200 I bought with my twin brother for $200. Engine was dismantled and all parts in a box under the hood sitting on the engine block. We put it back together w/Dad at night after he got home from work using the Haynes manual. My first car I bought myself in 1988 out of the classifieds was a 1972 Datsun 510, Lowered, L18 and a webber carb, 5 speed painted white. Great car, went everywhere especially to the Santa Cruz Beach. I lived in Livermore at the time. Sadly it got smashed into in front of my parents house and that was the death of it.”

 

“I received my racing license in 2015 in a rented 510 from Larry Oka (The One and Only)( nicknamed the THRASHER) I subsequently bought that car to continue racing for 2015 and 2016 in SCCA ITC SFR region racing at Laguna, Sonoma and Thunderhill. I became the 2015 San Francisco Region Champion in ITC for SCCA that year. At the end on 2016 I was handed an opportunity to purchase a Vintage racing ready 1971 Datsun 510 again thanks to Larry Oka. I made the deal and started racing with CSRG in Vintage sedan racing. This was where my heart was. I had been attending Monterey historics for 30 years and finally was going to be a Vintage racer. I raced and learned with that car but it needed to be better prepped for vintage, its livery was a bit contemporary and the car was Street/ITC built.”

 

“I had the car painted to its current day Black over White #88. I wanted to make it my own. I modeled it after the F.A.R Performance Datsun 1200 Livery of the early 70s to pay homage to the bay area Datsun performance shop in the 70s and 80s. The ZCG of its day. They had a successful racing history with Roadsters, 1200s, 510s and Z cars. I then brought the car to Troy Ermish who performed all the proper B Sedan Upgrades at his shop over the course of a few months. As more 510s started showing up in Vintage racing…Like Troy, I was left in the back. I knuckled down and raced as hard as I could. I reminded my self of a saying by the great Paul Newman..”Its more fun to make a slow car go fast than a fast car go slow”. The prize at the end of the day in Vintage racing is returning home ALL in one piece. I sourced a Rebello L1800 and installed it, and was able to race two races in 2021 after install  at Sonoma and Thunderhill.”

 

“As for Rob…We met at racing school in 2016 when he attended and I was working for Larry Oka racing for the weekend. He had that contagious energy of course and that’s where I learned of Z Car garage. As a Datsun owner racer I knew I I would need his services in the future, and of course we ended up racing together on a regular basis with CSRG. We would always be staged together in the Paddocks since all the 510s typically parked together.”

 

“I have always been a Do it yourself’er and was able to take care of all my needs up to this point, but at that Sonoma race in 2021 I had issues. I sorted out some problems but had a persistent misfire. Thankfully Magic Hands Joshua Corwin of ZCG was providing Track Support to Rob and others that day and my problems caught his interest because he’s a fixer.  Rob had allowed him to step away for a moment and he was able to determine my ignition plate in the distributor was loose and causing a misfire. They also supplied me with a Coil and plugs as part of the fix. Without Z Car my weekend would have been over if not for them. THIS WAS MY AH HA moment. With Rob’s thorough knowledge Datsuns and racing and the skills of his guys, Thats a win.”

 

Success at Laguna Seca with ZCG Race Support

 

Todd’s experience with us at the Laps for Laguna race event was so good we had to share it with our readers and anyone looking to join the fun…

“My first race this year was in May at Laguna Seca. I hadn’t had my car out of storage all winter and because of a crazy busy work schedule I couldn’t do my own prep and services prior to racing. I got my car into Z Car Garage and they more than dialed it in in just a few days. Nut and Bolt check, Dyno tune, alignment, scales. My car had never been better. I also enjoyed track side support that day at Laguna. I had to worry about NOTHING when parked under that ZCG EZ up. It was a difficult adjustment and I didn’t know what to do with myself. Rob told me to worry only about me, the car is covered. That security knowing Z Car was on the job simply made me faster, finally everything was dialed.”

 

“First session I finished 14th, second timed session I finished 10th and For the First Time ever, Sunday afternoon race I finished 6th overall in group 9 B Sedan group. This was possible because ZCG had me covered, the car ran and preformed better than it ever had. I was more relaxed going onto each race, AND iIdiscussed every session with Rob to preform better for the next race to come. Simply the best. I would recommend Z Car Garage Track Support to everyone.”

 

Thanks for trusting us with your race preparation Todd. We are very proud of you and happy to have you part of our group!

Join The Vintage Racing Fun

 

Interested in joining the vintage racing fun? Z Car Garage can help you prepare and support your race car at the track. We can also help you find a vintage race car! Contact Rob at the shop at 408-452-0350 or e-mail rob@Zcargarage.com for more details. Catch all of our race reports on zcarblog HERE and stay tuned for our final 2022 race report from the CSRG race events in November!

 

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Return of the 1970 BRE Datsun 240Z

Filed under: 240z,Automotive History,Events,Racing
by Alvin G @ 2:40 pm on November 22, 2022

 

In November 2019, racing legend John Morton and co-driver Rob Fuller piloted the #46 BRE Datsun 240z in the HSR Classic 24hr race at Daytona International Speedway. The team was heading for a class win until the second session when a Chevron panicked and cut hard right in front of John Morton, causing the Z to flip up in the air landing on its roof.

 

Team manager and owner Randy Jaffe sent the Z back to Z Car Garage for repairs and improvements and it is now back on the road in fighting form. Enjoy our report with photos and video chronicling the rebuild from dyno tuning to applying the famous livery on the BRE Datsun 240Z.

Racing at Daytona

  
The Classic 24 race featured six race groups with 4 (1hr) sessions and cumulative time deciding the winner. Each session had a 3-minute pitstop with mandatory driver exit during fueling. It was an incredible sight to see the #46Z out on the high banking with serious race cars like the Smith Motorworks 1980 Porsche 935 K3:

 
 

Despite heavy rain the team carried on, making changes to the car and improving with each session:

Randy:  “As you drive into the infield at Daytona and look at that 31% banking it’s super intimidating and as Rob stated you cannot look straight out of the car as it’s always bending left and he has never experienced that before. Rob did an amazing job of adapting to not only the car but to the track within a few laps as he cut down six seconds. John Morton has not run Daytona in over 20 years and he got right in the car and turned a great time which is what professional race drivers do! At 77 years old it’s just amazing how he is so calm and so smooth around these tracks!”

 
 

The bad weather and lack of track experience didn’t hold the team back. Rob was ecstatic not only about the Z’s performance, but also being able to co-drive with his hero:

Rob: “Ben from Retrosport with Alan Terpins’ 1979 Porsche 935 MOMO car kicked ass and won their class. They were clocked on the front straight under braking at 188mph. The BRE Z did 156mph top speed and our lap times (Morton and Fuller) were within a .1 of each other. I can’t describe the feeling of going from total fanboy to being a co-driver with John Morton. All of this comes from Randy Jaffe’s generosity, drive/passion to celebrate this car and era. These heroes that were making history and didn’t even know it 50 years later. Watching people from all over the world  find John Morton to have him sign something, shake his hand, tell him a Datsun story. It’s surreal.”

 
Unfortunately our hopes of a first or second place finish in class were cut short at the second session. John Morton got an epic start and as they all went into turn 1 on the first lap (at night) a Lola T 70 lost its grip, then a Chevron panicked and cut hard right in front of John. There was nothing he could do and the car was so low that it flipped us up in the air and onto the roof:

 
 
 

John Morton was able to exit the Z safely, without any injuries. The Z was towed in, covered and our race ended. We all had hashbrowns and coffee late night at Waffle House:

Randy: “Of course all of us were freaked out wondering if JM is OK and Sylvia was a cool as a cucumber. When he returned to the paddock from the care center we were all gasping as we were not aware of his status! Racing icons such as Jochen Maas, Ray Everham, Bob Leitzsinger came over to check on JM as we covered the car. The roof was caved in like a V and almost down on the dash. Body panels were a mess, a broken control arm, sail panels were wrinkled, front rad support bent and various other pieces destroyed on the front end… all of us went to lunch the next day on Daytona Beach and I ordered upside down dessert for Morton and we all had a lot of laughs knowing he was OK. He relived his racing career at the table and it was either #6 or 7 for flipping cars and 1 airplane event!!”

You can see video with in-car footage of both John Morton and Rob Fuller and the crash in our 2019 report HERE. Enjoy the triple-Mikuni carb’d music and wild banking of Daytona!

The BRE 240Z Rebuilt at Z Car Garage

 
The #46Z  was shipped from Georgia back to ZCG for a rebuild after damages from the Daytona crash. We know that owner Randy Jaffe goes to 11, and this was his chance to correct every little detail on BRE car as it was raced in 1970. Our goal: make this Z absolutely perfect. Let’s dive into the restoration.

Bodywork

 

Bodywork and paint was handled by our man William from William’s Auto Body. We provided OEM parts from our stash like the hood, fenders and new Euro front bumper. Everyone wanted to see this the Z revived and even Nissan donated parts including original headlight covers, BRE spoiler and fiberglass headlight buckets for a Series 1 car.

Randy: “There was never a doubt in my mind to repair it with Rob’s guy William. Over the next 2 years every inch of the car was worked on including cleaning up a few OCD details on stripe positioning, size and scale of the JM on the doors along with using single stage paint like it was painted back in the day by Dave Kent – the master! The thought that JM and Rob were running the car at 157 mph with ONLY the original 46 Z roll bar that JM himself had welding in VIN 00492 was a bit scary after the fact! The car protected JM and made us proud of how the Z chassis held up!”


We obsessed over the paint and livery: the shade of red is not the same between the BRE Datsun 510 and Z cars!  There was a heavy focus on the “Datsun” script, its location and kerning on John Morton’s name on the doors. The BRE livery was applied by The Real Ralph Newman. You can see his hand-painting details in the time-lapse video below. Ralph nailed it.

 

 

Chassis

 

With the bodywork, paint and livery sorted we started re-assembling the chassis. Freshly plated parts and hydraulic lines were installed:

 

Suspension

 

Suspension parts original to the 1970 BRE 240Z chassis that John Morton raced were re-installed.

Drivetrain

 

The engine was refreshed while it was out along with the supporting drivetrain components. The Z was going to be aesthetically and mechanically ready to race again. The original, multi-piece heat shield was re-plated:

 

Like many race cars, the Z got a set of our Z Car Garage CV Axles (set #00240):

 

The BRE Datsun 240Z in Back!

Enjoy this video showing a walk-around, dyno tuning, warm-up and more!

 

Details

 

Full weatherstripping including hatch and door seals were installed and even the small door/window pieces can be seen in the photo gallery below:

 

We excel at the small details and accept challenging ones like re-creating period items:

Randy:“Rob, Josh and Nick were just unbelievable – all 3 went to the ends of the earth to take their time to makes sure all of the crazy details were secured. The original 46 Z had Interpart quick release hood pins at the from hinges and the Z Car gang fabricated them to the T!! Morton just saw the car 2 weeks ago for the first time and forgot about them and said ‘those were EXACTLY what was on there’!”


The interior going back in the car:

 

Enjoying The Ride

 

After finishing the restoration of the BRE Datsun 240Z at Z Car Garage we shipped it back back to Randy in Georgia for him to enjoy. He wasted no time:

“So the car arrives back in Atlanta in Feb 2022 after 26 months of being in CA just in time to take it and the 46 510 to the Daytona Hall of Fame Induction with Peter Brock. Entering into the arena including Jack Roush, Helio Castroneves, Harley & Davidson and a handful of other racing icons. We staged the cars in front of the first Monday night dinner and Peter had a smile from ear to ear. We then displayed the 510 in front of the hotel where the other events took place. The juice was worth the squeeze!”


In June, Randy attended the Highlands Motor Festival in North Carolina. Both John Morton and Sylvia Wilkinson were there to enjoy the event as well.

 
Randy: “So my mind starting spinning as I thought this was a chance to get JM back into the car for at least a shake down session! I called a friend of mine Matt Crouch who has been a member of AMP – Atlanta Motorsport Park in Dawsonville, GA (property was sold to them by Bill Elliott) since it’s inception 10 years ago and asked him if he thought we could get on the track with no other cars the day or so before we left to go the event in NC.  Track owner Jeremy gave us the track from 3-4pm by ourselves with corner workers, etc on the house! Jeremy and his crew were ecstatic to have a racing icon drive on their track! “


The car ran perfectly and John Morton was back in the car at speed at 80 years old!

Randy: “I gave my three friends 3 laps each in the right seat and they all were dazed with excitement It was a great day, great car, great shop to make it that way and great times!!! The Z was a huge hit at the event in NC – had it’s own parking area and JM & Sylvia sold books and signed autographs all day!”


 

Thank You!

We are grateful to Randy Jaffe for giving the opportunity to be part of this journey. It has been a wild ride and we admire Randy’s passion to share the stories of John Morton.

 

Randy and the BRE 240Z Build

 

While many have seen the BRE 240z at racing events and shows, there is a great story behind this car as told by owner Randy Jaffe:

“I met John somewhere around 2012 and told him I was going to build a tribute to his championship 240 Z car and I’m sure he’s heard that hundreds of times and he was kind of bored with the conversation. Then I started sending him and Peter Brock emails to build it correctly then after I spent several years at an attempt to do a tribute I was with both of them one night and asked about the real story on the remains of the original car. Both of them looked at each other and back at me and I was like – what was that look for? They went on to tell me that the story I had heard for years about the car being totally destroyed and no longer around was not true. Dan Parkinson who lived about a hour and a half north of Los Angeles had the remains of the car that he had re-bodied after a 1977 ball joint failure at phoenix motor Speedway. Casey Mollett – another Datsun racer back in the day was a few hundred yards behind Dan Parkinson when he hit that wall and he was part of the teardown and reassembly to the 1977 to 80 Z that Nissan gave Dan to rebuild a car. They were going to repair the original 46Z which now wore the number five livery of Dan Parkinson but the painter said it would take a month and a half to two months and they had to race in a few weeks so they use the 1977 280 Z that Nissan gave Dan.”

 
 

“The long and short of it is that they raced the 1977 shell for a few years and retired the car and racing in 1979 and all of those parts just sat there until 2016. Dan and I have had conversations for over a year and many many people were trying to buy these parts because they knew what they were but for some reason he felt comfortable and asked me one day do I really want all the stuff and of course I said yes. John Morton actually said since he owned the original chassis plate which he had taken off the car when he installed the remote Traco oil filter back in 1970 he kept that Vin plate in his toolbox until he gave it to me at the Petersen Museum in 2016. I had already completed my car as a tribute to the BRE team and John Morton when Dan sold me all of the surviving pieces. I then ripped the entire car apart and installing every little piece I could that had integrity and that’s when Rob Fuller stepped in to finish the car build like it was back in the day.”

Pictures from the race prep of Randy’s Z at Z Car Garage:

 
 

A sampling of the original parts is shown below including the exhaust header with megaphones, SW gauges, and BRE remote oil filter/cooler. Original BRE heat shield and fuel block pictured above.  All assembled by the crew at ZCG prior to testing:

   
 
 

Randy’s fanatic attention to detail and our team’s prep culminated in John Morton enjoying the Z at several race events:

“So many of the remaining pieces along with the 1971 championship motor is on display at my shop. After going to a few shows with John Morton in the car I told him I wanted to race it and he kind of smirked and said it’s a show car not a race car and my reply was we’re gonna race it will you drive it and he Sylvia was nonchalant and said yeah maybe… when we signed up and got into the first Rolex reunion in 2017 Rolex Monterey Motorsports Reunion.”

 

“John wasn’t really excited about racing the car Rob and I could see that even when he got belted in the car. When he came back after 6 to 8 laps a different man had returned he immediately walked over to Sylvia and said what are my times – He knew he was turning really fast laps and was getting really fired up! He told Brock down at the Carmel car show that the show car was truly a fast racecar! That weekend he terrorized all kinds of Porsches including 935s and was running up front in the top 10 out of a group of 40 to 50 cars. This became really fun so we’ve done it now at Road Atlanta Laguna Seca and now Daytona!”

 

Big thanks to Randy Jaffe, Sylvia and John Morton, the ZCG team Josh and Keith Corwin, Meghan Fuller, Michael Eberhardt and Vintage Racing Company and HSR this was a memorable event we can’t wait to come back to next year. More pictures in the gallery below:

LONG LIVE THE Z!

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