Shop Talk for
Z-Car enthusiasts!

Click here to go to the Z Car Garage home page...Click here to go to the Z Car Blog home page...
Performance Parts for Nissan, Inifiniti and Datsun Cars
Search:

 

We met Cece in 2018 when she contacted us for help with her 1977 280z. She had been a customer for many years at ND Autocare and when Joe Chester shutdown…she stopped driving, fearful that having a vintage car meant you were susceptible to breakdowns. With the right combination of parts and experience a 280z can be as reliable as (dare we say) Honda’s of the 80’s. Datsuns just can’t be killed. Cece’s Z was treated to a ZCG-style mechanical restoration including a new drivetrain, engine bay clean-up, total suspension rebuild and more.

Cece’s Z Story

She has owned the ’77 Z for 27 years, here is the story behind it:

“I was first introduced to the Z car in 1976 when I was in high school, a friend of mine drove a 1973 240 Z.  I always liked cars and found the Z to be unique.  In the mid 1980s, a Z car was not in our budget nor was it practical for a family with two young children. In the early 90’s while I was working full time and raising my family, I went back to school and earned my college degree.  As a graduation gift to myself, I began my search to purchase a Z car.  A friend who was a master technician for Nissan, suggested I look for a 280Z as they were fuel injected and had less problems than some earlier models.  In 1993 I found an ad in Auto Trader for a  1977 280Z  that was 16 years old, had low mileage ( for a car its age), for sale by the son of the original owner and at a price point I could finally afford.  “

 

The seller gave me all the service records, original bill of sale from the dealer, the original service manual, etc.  At least I knew where the car had been and what maintenance had been done on it.  I felt fortunate that this car had been well taken care of.  In 1999 I had the car painted, got new tires and wheels, replaced the faded interior carpet and had the seats recovered.  I drove the car on weekends and tucked it under the car cover in the garage during the week.”

 

During the last 5 years Cece did not drive the car as much since it was becoming less mechanically reliable.  She heard about ZCG through the Z Owners of Northern California Car Club and made an appointment with us in January 2018.

 

Taking the Z to the next level: Drivetrain


Cece came down to ZCG to discuss the project. We made a plan to give her Z much needed love and began work in the summer. Please visit the gallery below for more pictures documenting the engine and engine bay restoration work, it’s where our efforts shine!

Engine

The tired engine was removed and we built an L28 with mild cam and clean-up work on the head.


New L28:

 
 

With the engine/transmission removed we focused our efforts on restoring the engine bay.  Everything was zinc plated and powdercoated.  New parts included brand new injectors, all new fuel system, hoses, fuel filter and all the drive belts.

 

All new hydraulic lines, emissions plumbing and more engine bay clean-up:

 

Intake manifold cleaned up and powdercoated:

 

An MSA exhaust header was installed:

 

This was a 4-speed car, so we went ahead and grabbed one of the 5-speeds from Rob’s stash. This low-miles assembly was installed:


A JWT aluminum flywheel and heavy duty clutch backs the L28:

 

Oil pan detail:

 

With the new engine/transmission and a KOYO race aluminum radiator installed, more detail work was performed:

 

MAF/hose/hardware detail:

  
 

Engine bay restoration, before/after:

Dyno Tuning

 

Rob dyno tuned the tired L28 and rebuilt engine. Baseline was 118hp/139tq and after tuning the new engine made 146hp/156tq to the wheels:

 

Suspension

 

The goal of this project was to give Cece a Z that she could drive wherever and however she wanted, worry-free. We replaced all of the hydraulics and front/rear suspension assemblies to match the new driveline.  All suspension was either zinc’d or powdercoated:


We installed KYB strut inserts with lowering springs, Suspension Techniques sway bars, Techno Toy Tuning adjustable rear lower control arms, TC rods, and rack bushings. We do offer a full coil-over setup for track day/performance-oriented customers, and  this spring/strut upgrade for those that want a better stance with improved handling.

Before/after suspension refresh with T/C rod and steering rack detail:

 

Rear end with T3 lower control arms in:

ZCG Big-Brakes and CV Axles

We are proud to have several of our ZCG products on Cece’s 280z. We installed our Z Car Garage Big-Brakes (for small wheels) and also upgraded to Z Car Garage CV Axles! These products have been standard on numerous ZCG builds.

    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We went ahead and got Cece dialed in with the ZCG big-brake kit for small wheels with parking brake and a new brake booster/master cylinder. More pics in the gallery!

 

Front brake installation:

 
 

At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained!

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 

Cece received ZCG CV Axle set #255.

 

Panasport Wheels

 

Our ZCG Big-Brakes also look great behind Panasport wheels in our offest allowing us to run 225/50/16 tires.  We replaced the old-school wheels with 16×7 Panasports and Bridgestone S-04 tires:

 

We think the wheels are a huge improvement:

 

Cece was pleased with modifications and repairs:

” After having Rob go thru my car in detail and run a compression test on the engine, he suggested a mechanical restoration of the car, to make it more reliable and so that I would be able to drive it anytime and anywhere I wanted. I brought the car to Rob in July and he transformed my car into a mechanical work of art.”

Details

 

We sorted a few additional items like repairing a past distributor issue, installing new motor mounts and alternator/starter assemblies. The little things are what we excel at though like a fully restored A/C system retrofitted to R134A (blowing 41 degrees out the vents!), battery cables, a Momo steering wheel and full stereo system:

 

Enjoy this short video of the Z:

 

Enjoying The Ride

Cece was super stoked on her Z and immediately started driving it everywhere. She was even spotted at Alice’s Restaurant after cruising on the famous twisty Skyline Rd. She also attended the ZONC Annual Nissan/Datsun car show in Brisbane, CA.  Here is a message she sent Rob:

“—–Original Message—–
From: Cece B
Sent: Sunday, December 23, 2018 3:59 PM
To: rob@zcargarage.com
Subject: Sunday ride – Alice’s RestaurantSteve & I took the Z on a nice long drive today down Highway 1 to Pescadero Road to Highway 84 & 35 to Alice’s Restaurant.   The Z did not disappoint.  It was an awesome ride & the Z performed excellently hugging the road.  🚙👍😎

 

” Rob is very passionate about what he does and every car has its individual personality.  My car turned out amazing!  Now I have a vintage Z car that is fully restored and I am able to drive it without worrying about its reliability.  From Nissan’s TV ad campaigns from 1996, “Any car can get you where you want to go, a special car can get you there with a smile on your face.  Life is a Journey, Enjoy the Ride”.  And as for Mr. Rob Fuller of Z Car Garage, he ends every communication he has with you with , “Long Live the Z”.  Thanks to Rob and his staff at the Z Car Garage, these iconic Japanese sports cars are able to exist, and their owners are able to continue their journeys and thoroughly enjoy their rides.   Long Live the Z!”

We really had a great experience working with Cece. We love that with husband Steve they are one of those couples that have been together for a long time and they’ll be together forever.


The best part of this job is the people and their stories. Taking somebody who has the same passion as us and delivering them something they can enjoy and drive gives us immense satisfaction. With updates like real suspension and brakes that can hang with any late model car, the headaches commonly associated with vintage car ownership disappear. From a well-versed Z owner to someone who just like the way a Z looks, let us help you achieve your vision of the perfect S30! More pictures in the galley below and LONG LIVE THE Z!

  
 

LONG LIVE THE Z!

…[read more]




KAMIKAZ: Randy’s 1970 Datsun 240z

Filed under: 240z,Featured Cars and Projects
by Alvin G @ 1:51 am on March 21, 2020


Randy Jaffe is an avid car guy and Datsun enthusiast. Beyond his fanatic attention to detail and love for Nissan racing he’s excessive–in the best way possible and we love him for it.  Several years ago we teamed up with Randy to turn his BRE Datsun 240z show car into a competitive vintage road-race car.

 

He was impressed with our work on the BRE Z and told us about another Z project that he was working on but stalled out in Atlanta.  We decided it was time to finish this ultimate track/street car with a healthy dose of his personality. The highlight of this Series 1 240z is a full Rocketbunny body kit with plenty of Z Car Garage touches. Let’s take a closer look at the build:

 

Origins

The creation of the Rocketbunny Z changed courses many times as the build evolved, as Randy recalls:

“I wanted to build a series 1 Radical fun Street car with a completely different look. We started off thinking we would do conventional flares and conventional displacement for a 240 Z. Then my painter Bryson was doing the bodywork and had just installed a Rocketbunny kit on a 350Z and asked me to take a look at that particular body kit. I knew of the first one completed by Sung Kang and I think it was the second or third kit to come to the country when we ordered it from Japan directly.”

 

“The paint color which originally was going to be Porsche’s lava orange evolved because of Michael Eberhardt to Porsche‘s late 60s color called Tangerine. Tangerine painted with a white sub-coat pops where Helen Keller could see the color! Since I am color blind, the brighter the color the better I can see it.  Bryson welded an amazing full roll cage as I decided to create the car as a street and track beast.”


The body was amazingly painted and caged by Bryson of Classic Livery of Atlanta. They are known for many high-end commissions including several RWB Porsche’s for Akira Nakai. Randy’s transporter trekked from Atlanta to drop off this gorgeous chassis at ZCG and our work began.

Assembly Required: Race Chassis Prep

 

The chassis was temporarily mounted on rollers while we prepped suspension pieces. Following the “race-car for the street” theme, we re-created the entire front and rear BRE 240z suspension setup. Everything that the #46 race car has is on this street car from DP racing front/rear struts, koni shocks, identical spring rates, sway bar, adjustable end links, plated finish…all of it. More pictures in the gallery below!

Front and rear:

 

Z Car Garage Big-Brakes

There are two versions of our ZCG Big Brakes  and the only three “racing” setups on are on the BRE car, Alex’s Hako and the Rocketbunny Z:

 

Stay tuned for our latest big-brake upgrade from the minds of ZCG and Stoptech!

 

Back to the chassis, the entire hydraulic system was installed starting with freshly plated lines.

 

DP remote reservoir and plated pedal box:

 

Z Car Garage CV Axles

Z Car Garage is proud to offer a CV axle conversion kit for Datsun S30 and 510 cars. We run these on our race cars and the Rocketbunny Z also got a set.

 

Helping put the power down effectively is an OS Giken limited-slip R180 diff properly set up in-house by Joshua Corwin.

 

Wheels Make The Car

 

The biggest hurdle on this car was wheel choice.  Wheels can make or break the car and they had to befit the “KAMIKAZ” nickname.  There was no way we would have a car with massive flares and not use every single square inch of real estate available to fill with wheel and tire.

 

We sourced some Panasport C8 centers and began a custom build with MemoryFab who was instrumental in helping us with fitment/barrel sizing. Up front are 17×10 with a 275/35/17 tire and 17×12 rear with 335/35/17 tire (NT-01R). At the time there were no other RB cars running a 335 in back! .

 

We spent many hours making the kit fit around these wheels/tires so there was no rubbing:

 

Everyone was pleased with wheel choice for KAMIKAZ, especially Randy:

“I had already ordered and received a set of Watanabe wheels from Japan however they would not work with the rocket bunny kit so when I sent the car to Rob Fuller at Z car garage he did his magic and created a set of custom wheels using a set of Panasport racing C8 NOS wheels. 10 inch wheels on the front 12 inch wheels on the back by 17s gives the car and unreal stance.”

 

Race Engine

 

We had Rebello build a nasty 3.2L for the Z running triple-Mikuni’s, 12:5:1 compression (110 leaded fuel) backed by a 280zx 5-speed. Randy gave us a blank canvas to assemble the entire car but ZCG touches really shine in the engine bay.

“I basically wanted my 46Z race car for the street and asked Rob Fuller to further tap into his magic box so we built a 3.2 race motor full race suspension and the whole 9 yards! Rob and his guys built an amazing car using special finishes on some of the metal work under the hood and the car is just insane to drive.”

Here are a few pictures of the assembly with many more in the gallery. Aluminum flywheel with twin-plate setup and comp oil pan just like BRE car:

 
 

Triple Mikuni induction:

 

Engine going in and detail work beginning. We re-created the cooling system from the BRE car and ran all of the chassis wiring.

 

The catch can, radiator and Datsun roadster overflow are all period parts that BRE used and duplicated for the Rocketbunny:

 

 

Interior

With drivetrain and chassis sorted we moved to the interior. Continuing the race car theme is a stripped (but pretty) body-color interior with that beautiful roll cage from Bryson.


The dash was covered in Alcantara. We installed and wired it up with period gauges. All switch gear similar to the BRE car:

 

A few more detail shots:

 

A Braille battery from our friend Gary Savage sits behind the passenger seat:

 

Sparco Pro 2000 seats:


 

Chassis wiring for Euro-spec lights:

 

ZCG door seal upgrade with sound deadening panels. The Z was nearing completion.

 

Enter the JGRBOMB

 

This was our quickest build to date so we could make a debut at the 2018 Japanese Classic Car Show in Long Beach, CA. The night before our roadtrip down to SoCal we applied a Jagermeister livery to the car. Randy’s inspiration came from his obsession with Porsche, and the Max Moritz Racing Porsche 934:

 

“I love race liveries and told the guys at the car garage I wanted to do the Jagermeister racing package on this car and they were not really hip to it but Bryson and I discussed it several times and we both thought it would take the car to the next level.  However I stuck with my gut and flew out to San Jose with the livery kit a few days before JCCS and after the first hood decal Rob and his guys were scratching their head thinking hmmm – This may not be a bad idea LOL.”

 

Rob and I finished applying the decals late in the night before going to Long Beach and we received a lot of positive feedback at that show and then the car came back to ZCon in Atlanta and won a Gold Cup award. The car was also shown at SEMA in 2018 where again the car received an immense amount of positive feedback.”

Indeed, the livery on the Rocketbunny (KAMIKAZ) Z looked fantastic and Randy eventually affixed the JGRBOMB license plate to match. We are happy to report that while at JCCS  Randy’s Z won 1st place, Best 240z in a class filled with incredible Z cars!

 

It was also well-received at Z Con and the SEMA show (thanks to Gary and Braille!). That’s BRE front-man Peter Brock and the designer of the Rocketbunny body kit, Kei Miura both signing the Z:

 

 

That BRE Exhaust


We wanted to do a BRE exhaust so we used the Fujitsubo headers and a straight twin-exit with megaphones exactly like the BRE original set up, Randy notes the white color:

 

“Of course BRE had theirs painted yellow from day one and still are but I wanted to do the rocket bunny exhaust megaphones in white to play off the livery. Many vintage race cars have white headers and exhaust so it made sense to me. So the audio level is the same as the 46Z and will wake up the dead.”

 
 

How does it sound? Check out this short video with a dyno run, enjoy!

 

 

Details


It would take multiple blog posts to cover all the special details throughout this build. Some highlights include fully polishing all trim pieces like quarters, drip rails, etc. Re-keying locks. Even the mirror was done to Randy’s liking.


Things like the differential temperature gauge behind the old gas fill door have a purpose and pay homage to the Datsun vintage race cars. Contrastingly, there are small modern updates like vintage H4 headlights retrofitted with HID units.


We asked Randy what’s it like to drive:

“To me there’s no difference in driving this and the 46Z it’s almost the same build except more rubber on this one!”

To us that is a great compliment because we set out to finish Randy’s vision of the ultimate street/track BRE-flavored Z.

I find myself several nights a week just walking around the car in my shop and admiring the build that Rob, Josh and the crew at Z Car Garage created.”


We thank Randy for letting us be creative on this Z and it’s been rewarding to see his taste reflected in other builds. This was a fun project and we enjoyed every moment of it. Browse the extensive photo gallery and LONG LIVE THE Z!

 

…[read more]




Shop Update 1/31/20

Filed under: 240z,350z,370z,Featured Cars and Projects,Performance,Q50,R35,Racing,z32
by Alvin G @ 11:30 pm on January 30, 2020

 

We have several exciting projects at the shop that will have full reports coming soon to zcarblog.com. Enjoy!

 

Four ZCG Big-Brake Installs

Four S30s are in to get our Z Car Garage Big-Brakes (for small wheels) and Z Car Garage CV Axles!

 

Jim H has a great story behind this Series 1 S30. We know the previous owner through Datsun Roadsters from over a decade ago. Jim’s kids actually found this Z for him! Full story HERE. The Z received an upgraded cooling system, ZCG Big-Brakes an CV axles and 16″ Panasport wheels with Bridgestone S007a tires. He returned in the fall for a new 3L engine and more!


 

David L and Jason P brought their 240z cars in for ZCG Big-Brakes and  CV axles:

 

A 240z Rally Car in for ZCG Big-Brakes!

 

We love Z32s and we have several in the shop including an NA 2+2 with a Twin-Turbo swap!

 
 

R32 Skylines. Kurt’s KH2 is getting engine/performance upgrades:

 

R32 in for tuning (Love the R34 wheels) and a 4-door R32 with an RB26DETT!

 

Richard M’s 370z (full story soon), Anniv and Nismo 370z:

 

Triple Mikuni goodness:

 

More to come watch for updates on our Instagram and Facebook pages!

Panasports For Your Z!

We only have a few sets left before our next shipment. Contact the shop to order yours!

 

 

 

LONG LIVE THE Z!

 

 




Greg’s 1973 Datsun 240z

Filed under: 240z,Featured Cars and Projects,Performance
by Alvin G @ 7:20 pm on January 3, 2020

 

We met Greg in 2015 when he purchased a set of Panasport wheels for his S30. He returned later in 2019 for our Z Car Garage Big-Brakes and Z Car Garage CV Axles along with upgraded suspension and triple Mikuni carbs. Greg is a pilot residing in Reno, NV and when he is not flying passengers all over the US he is a 100% gearhead with an award-winning 1970 Dodge Charger. He has owned the ’73 Z for 42 years and we love the story behind it:

“I bought this Z from the original family (two owners, same family) just weeks after I graduated from high school in June of 1978. I had previously owned a 1970 Sublime Green Dodge Charger R/T, but I thought it just wouldn’t be cool to show up to college in a ‘lime green’ car, so I went on the hunt for something that had great looks, and great performance to match. I kept my pursuit of a 240Z a secret from my high school sweet-heart (now my wife of 40 years), who was two years behind me in high school, until I had actually purchased the car and had a chance to give it a good detailing. When I pulled up that first evening with the new Z, she was very surprised! See didn’t know what it was, but she thought it was just “So Cool!”

“We dated in the car for another two years until we married in 1980.  One of the best memories we have of the car is taking my now wife to her High School Senior Prom in the car. We both also really enjoyed cruising the back mountain roads of Arizona on the weekends during the year I spent in Air Force pilot training outside of Phoenix. The car was my daily driver until 1987, when it received a new paint job and then became more of a “nice day” car.”

 

As life went on Greg moved from Idaho to Reno and the car ended up getting stored for about 20 years.  When their re-acquired ’70 Charger did not make it back from a resto-mod in 2015, Valerie suggested getting the 240z running to enter in Hot August Nights in place of the Charger.

“After sitting for 20 years it needed some work – we called on Dave Rebello for a 3.0 stroker L-28 engine (SU carbs), and while the engine was being built my son and I got busy.  We pulled the fuel tank, dipped it, and refreshed it with a new sending unit, as well as all new hoses.” 

In 2015 Greg purchased a set of 16×7 Panasport wheels from us and though the Z was really nice it was time to take the next step.

 

Taking the Z to the next level

After months of planning, last July Greg and Valerie drove their Z down from Reno to Z Car Garage.  They spent the day with us while we installed new parts, made a few repairs and cleaned up the engine bay.

 

The Rebello 3L was treated to a fresh set of triple Mikuni PHH44 carbs on a Harada intake manifold (Rob’s favorite intake). We anodized the linkage from blue to black to suit Greg’s taste.

 

Out with the old SU carbs. A new 6-into-1 MSA coated exhaust header (merged to existing exhaust system) and ZCG heat shield were installed:

 
 

Greg also wanted the fuel hoses and AN fttings black which is becoming common from our vintage racing builds like the Rocketbunny Z. Finishing it off is our favorite fuel rail from Japan.

 

The engine bay received lots cleanup. We wanted Greg’s attention to detail to match his Mopar’s. Before/After, triples are hard to beat!

 

Dyno Tuning

 

After the addition of triple Mikuni carbs and an updated MSD ignition we went through the car to ensure it ran well. With Rob’s dyno tuning we greatly improved the way this Rebello 3L drives. Baseline was 186hp/189tq and after tuning it made 215hp/203tq to the wheels:

 

Listen to those triple Mikuni’s sing on the dyno. Also watch for a test drive with Rob running through the gears making sweet L-series music!

 

 

We sorted a few additional items like repairing the parking brake, replacing a lazy tachometer with a nice unit from Rob’s stash and fixing his shift boot.

 

Greg was pleased with modifications and repairs:

“One of the not-previously talked about items that I was most pleased with was the Tension Rod Bushings that Rob replaced. After I installed the new front-end parts a few years back, the car still had a tendency to follow slight grooves in the road. I had written this off as non-stock wider tires, but when Rob took the car he noticed it in his test drive and replaced those for us as well.  The car now literally drives and handles better than new, and the triple carbs with Rob’s tuning magic REALLY brought out the beast in the Rebello motor! The car’s performance now is quite simply stunning!!!”

ZCG Big-Brakes and CV Axles

 

With great power from the Rebello 3L Greg needed braking to match. We installed our Z Car Garage Big-Brakes (for small wheels) and also upgaded to Z Car Garage CV Axles!

    
 

As fellow S30 owner/racer Glenn C mentioned in his review, on top of braking performance, pedal feel is extremely important and our Big-Brakes deliver. This is a direct result of working with Stoptech to create a totally bolt-in solution requiring no M/C change or additional proportioning valve/adjustments. All fitting behind a 15″ Watanabe or Panasport wheel and retaining factory emergency brake lever! A few details below:

Calipers: Stoptech ST42 4-piston front & rear race calipers (Alum 6061 mil-spec Type III anodized)

Rotors: 280mm x 20.6 with Alum 7075 hats

Pads: Stoptech 309 sport street pads

Blog posts documenting all of our customers running the ZCG Big-Brakes can be found HERE.

A few closer detail shots of the calipers, rotors and hardware:

 

We went ahead got Greg dialed in with the ZCG big-brake kit for small wheels with parking brake and a new 240z brake booster/master cylinder. More pics in the gallery!

 
 

Front brake installation:

   
 

At the rear, the OEM drums brakes were replaced with our ZCG Big-Brakes. Factory handbrake functionality IS retained! They also look great behind the Panasport wheels:

 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 

Greg received ZCG CV Axle set #282.

 

Enjoying The Ride

 

After their visit to ZCG, both Greg and Valerie continued to enjoy the Z at several Hot August Nights shows. It appears they enjoy driving it more than the Charger 🙂

“The Hot August Night Virginia City meet this year.  We had intended to take the Z Friday, and the Charger on Saturday, but we had so much fun driving up and down Geiger Grade with the new ZCG triple Mikuni‘s and the ZCG Big brakes that we took the Z both days!!!”

 

Valerie driving the Z to a local ‘Ladies only’ car show. We love her “all blue” theme! (Right) Their 1970 Dodge Charger:

 

“Valerie and I are very happy with the service and modifications ZCG has completed on our ’73 240Z.  I doubt anyone else has the experience, the knowledge base, and most importantly, the PASSION for working on Z Car’s that Rob Fuller and the staff at the Z-Car Garage have!”

 

We really had a great experience working Greg, thank you both for letting us make your Z car an enjoyable sports car! More pictures in the gallery below:

 

 

LONG LIVE THE Z!

…[read more]




Scott’s 1974 Datsun 260z

Filed under: 240z,260Z,Featured Cars and Projects,Performance
by Alvin G @ 9:33 pm on November 1, 2019

 

What sparked your interest in Z Cars? For Scott W it began when he was about 15 years old, and eventually led him to Z Car Garage:

“My best friend’s brother’s friend had a silver 240z. He would take us to lunch and we had to lay down in the back. From that time on I wanted a Z! I started reviewing zcarblog.com and found a very nice 260z for sale that was owned by an older retired couple. Based on all the work performed by ZCG I met with Rob and I purchased it. The 260z was originally gold with the 5mph bumpers.”

 

Indeed the gold 1974 260z was our very own customer Geri R’s. When she retired and moved to San Diego she told Rob, “If you are not in SD my Z car can’t come with me…please find it a new home.” Scott W visited ZCG in 2013 and purchased the Z, well before the S30’s garnered high prices! He had a very clear vision of building the ultimate Z Car:

“I told Rob my plan was a car that was great to look at but I’m going to drive it! And drive it hard. My goal was to keep it looking 1974-ish on the outside but modern under the skin.”

So we began the process of upgrading an already solid, clean chassis that Geri lovingly maintained.

Drivetrain


The first item we discussed was the engine. Scott wanted more power and Rob suggested a Rebello 3.2L Stroker engine. Supporting parts included an MSA 6-into-1 header,  ZCG exhaust system, KOYO race radiator (custom upper hose) and ZCG heat shield. A few pictures of the engine build/installation with many more in the gallery:

 

Induction is handled by Jenvey individual throttle-body fuel injection, managed by a Haltech Elite 750 standalone system.

 

A NISMO Competition oil pan was installed to cope with high cornering loads from road course driving. Also shown is the Nissan 240sx 5-speed transmission. This “KA24” unit is significantly stronger than early S30 transmissions. It handles the 3.2L’s extra power, and we offer this conversion to customers.

 

When we upgrade the transmission we also install a JWT HD clutch with aluminum flywheel. Helping put the power down efficiently is an OS Giken LSD. The R180 houses a 4.11 R&P and the assembly is setup in-house (by Joshua Corwin). Rounding out the drivetrain upgrades are a set of ZCG CV Axles(shown below)

 

The ZCG Exhaust system using 2.5″ piping to a stainless resonator and Magnaflow muffler with slash-cut tip. Listen to the sound in the video below!

 
 

The completed engine bay. All hoses, hydraulic lines, fittings etc were removed and restored/replaced with new parts. Zinc plating hardware throughout:

 

On the dyno, Rob tuned the Z with the Haltech making 257hp/229tq to the wheels. An improvement from the stock 121hp/130tq:

Chassis

 

Suspension upgrades were next, focusing on the ideal setup for open track days while remaining comfortable on the street. Scott outgrew the Tokico 5-ways and now has Koni Yellows with our Ground Control coil-over setup from back in the day. Techno Toy Tuning control arms, T/C rods and more complement the total suspension restoration. All parts were powdercoated and hardware plated.  We really appreciate Gabriel at T3 and his staff. They make some of the best suspension parts out there for Z cars.

 

Panasport Wheels

 

Custom sized 17×9 Panasport C8 wheels allow us to run a wide 255/40/17 tire at all four corners, without flaring the fenders:

 

Bridgestone RE-71R tires are shown below. The 17″ diameter wheels also give clearance for our ZCG Big Brakes!

 
 

ZCG Big-Brakes and CV Axles

After driving our customer Lou’s Fairlady, Scott was sold on our Z Car Garage Big-Brakes.

 
 

Not to be confused with our familiar Z Car Garage Big-Brakes (for small wheels) that we currently offer, this Big-Brake kit was our initial setup from many years ago. Our first collaboration with Stoptech, this 328mm sized kit requires 17″ diameter wheels and the massive ST-42 calipers are finished in bright red. This kit was installed on our OS Giken TC24-powered 240z and a few other customer cars.

 

 

The ZCG Big-Brakes framed nicely behind the black-spoked C8s. We are currently re-vamping this kit using Stoptech’s latest ST-43 caliper.

   
 

Our Z Car Garage CV Axles help transmit power to the ground and ensure smoother operation compared to your standard half shafts. We have over 70 CV axle kits on customer cars and we are stoked with all of the positive feedback.

 
 

Scott’s 260z received ZCG CV Axles set #250

 
 

More pictures of the ZCG axles installed, also visible are the T3 control arms and ZCG exhaust system:

  

Comfort

 

Scott’s 260z had an interior in fair shape. We gave it the full ZCG treatment with a refurbished dash, new carpet and creature comforts like Bluetooth, radar detection and functioning HVAC. In-progress shots below with more in the gallery:

 

New carpet throughout, integrated speaker box in hatch:

 

The stock seats were in bad shape Scott was sliding around on them so we upgraded to leather Recaros. Perfect for keeping him locked in place during track days.

 

The heater system from core to blower was completely restored:

 

Full A/C setup using a smaller Toyota compressor with existing A/C parts:

 

Performance

 

Balance. This Z has power and the chassis upgrades to transform it into a well-rounded sports car. Remember Scott’s goal of building the Z to drive really hard? He has been taking his S30 to Buttonwillow Raceway every month, putting our ZCG products to the test on the track.

“I added the big brake kit with wider tires that do not require over fenders.  I really push this car and the engine feels rock solid. A professional instructor drove it around the track with me to teach me the lines and he was very impressed. In the photo of me at the track you see a 400hp BMW and a 500hp Alfa Romeo. They could not keep up with me in the corners but were able to pass me on the straight away. The car is tight to the ground and doesn’t lose traction. Very fun to drive.”

 

Enjoy the sounds of Scott’s Z in this short video below:

 

 

Exterior

 

You didn’t think we would forget to mention the total paint color change, did you?  About six months into his build Scott called to request a color change from gold to a Mercedes-Benz shade of Gun Metal. Our man William painted the body, retaining all side-markers to maintain a stock look:

 

Scott however was adamant about changing the stock impact bumpers. Rob located Euro-style 240z bumpers and had them sectioned/re-chromed:


 

Thank you Scott for letting us build your Ultimate Z Car! We are proud to see you enjoy it on the track and street.

LONG LIVE THE Z!

More pictures in the gallery below!
…[read more]




« Newer ArticlesOlder Articles »