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Dan F is long time customer of Z Car Garage and we started working with him shortly after he acquired his Nissan 350z. Dan comes from a family of motorsports enthusiasts with his Dad (C6 Corvette) and brothers all enjoying track time together:

 

In 2012 we installed a Vortech Supercharger and for the next five years Dan regularly tracked this Z33. We fought with oil/water temperature and anything you can think of battling while at the track. Where there was an issue, a solution was devised so he could beat on this Z for 20-30minute sessions easily.

Better, Stronger and Faster


In 2017 with 53k miles on the odometer the factory engine failed in Turn 1 at Laguna Seca. We were at a crossroads: with all the developments we made so Dan’s Z could handle routine track duty should we push the envelope by adding even more power?

 

The answer, invariably was YES. At the heart of the new build was a Rebello VQ with HR top end and internals including forged pistons and rods, HR head gaskets and headbolts, race bearings, factory compression ratio, JWT C8 cams and JWT HD valve springs:

 

The major power added was a new Vortech Si wheel offering more hp per pound of boost. Supporting mods included DC sports carb legal headers, EV14 1000c injectors, GT MAF and upgraded fuel pump. Keeping things cool are new oil coolers and a revised ZCG cold-air intake:

 
 

The front-mount intercooler was upgraded to an ATP Garrett 900hp unit:

 

To monitor intercooler efficiency a gauge was installed in the factory cubicle displaying temperature before and after the IC:

 

A few more pics of Dan’s interior:

 
 

Dyno Tuning

 

With the engine bay all buttoned up Rob dyno tuned the Z using UPREV. The Z is now making 480hp/390tq at the wheels on a conservative track tune to keep heat low. The dyno plots show the previous 91 octane tune (368hp/333tq) and newest 91 octane tune (455hp/365tq):

 

More Track Mods

 

An off at Thunderhill gave Dan an opportunity re-engineered his aero pieces. He rebuilt the front splitter, added side blades, rear diffuser and front fender slats:

 “For the brake ducts I repurposed old Roush Nascar ducts in dry carbon with standard ducting. The front splitter with spats I made to attach to the Stillen piece. The spats are tied in up the fender to prevent turbulence with the tire as it’s running a 295 front with -3.6 degrees camber.”

 

“The rear lower diffuser I made from aluminum and marine grade plastic. It has gold heat shielding to protect it from the exhaust, while the bumper diffuser is made by an engineering student down at Cal Poly.”

 

The front fender vents needed some work to fit:

“I know an engineer who did CAD and outsourced on a group buy. Problem is they are for a 370 and while the outer contour measures the same, the inner distance to the frame rail is less. I didn’t know that until we cut the first hole in the fender! So what was a piece with slats all the way through, I modified to make it shallower and then did the screen to close it off. They are dry carbon as well.”

 

Dan visited us for exhaust modifications to pass sound restrictions at Laguna Seca. The suspension was also checked and refreshed to keep up with the engine including new SPL lower front control arm bushings.

 

Stoptech, or Don’t Stop At All

 

After having an issue in Turn 2 with his AP Racing brakes we installed a Stoptech Trophy Kit utilizing ST60 calipers and 355x32mm rotors:

 

 

Enjoy The Track

 

After the last few years we are happy to report that Dan has happily accumulated 12k miles on the new build. In addition to being a good driver he is a great guy and we enjoyed being a part of his journey. Enjoy these comments below from Rob and Dan, respectively:

“It is special to me that relationships last long. Dan could easily go out and buy the latest fastest sports car, but he likes to do it for the build. It really has Dan F. written all over it. I love when he texts updates from the track. With 500hp+ and to run a session without a hitch is awesome.”

“Rob has been part of the heart and soul of this car as he has helped me build it over the last 10 years. It has been a guinea pig at times to try new methods but he has been a great partner and sponsor through all of it. It’s very fast and very fun being quite easy to handle at the limit. It is maintained for track duty at ZCG.”

 

Here is a video of Dan autocrossing and running the Z at Laguna Seca, there is even a snip from Larry Chen’s Hoonigan Autofocus :):

 

Our shared excitement is seeing Dan making personal bests at the track.  Dan is fast and here are a few notable times and achivements at his favorite tracks, we are proud of him!

“I’m still looking for time to break 1:40 at Laguna Seca, currently at….140.7 and 123.7 at Thunder Hill West. I’ve consistently run in the top 10 of 100 with Santa Clara Corvette Club AX’s”

 

 
 

We have even seen Dan on the street at the local 2018 ZONC Annual Car Show and cruising twisty Bay Area roads near Alice’s restaurant:

 

Thanks for supporting Z Car Garage and letting us build your track car Dan. We look forward to seeing you enjoy track events. Long Live The Z!

More pictures in the gallery below!

 

 

 





 

Do you remember your first car? For Kevin M, his first car was a 1967 Bluebird RL411 that he purchased as a teenager. For his 50th birthday he bought a Bluebird just like the one he had in high school and came to us for mechanical help.

 

Kevin is a long time Z Car Garage customer with his pretty Cherry Red Pearl Slicktop Z32 300ZX, so we happily obliged to take on the 411 project. We knew that it would be a challenge as his 411 was the very rare, “SSS” model. Not familiar with the 411? It is a hybrid of sorts with a body designed by the Italians and mechanics built in Japan by Datsun.

 

The Bluebird had a 1300 cc engine and its body was designed by Italian coachbuilder Pininfarina. The SSS was a high performance sedan version of the Bluebird that used a slightly modified version of the engine from our beloved Datsun Fairlady 1600 sports car. Let’s take a look at Kevin’s history with the 411…

Bluebird Beginnings

 

In 1978 at the age of 16, Kevin’s first car purchase was this 1967 Datsun Bluebird 411 sedan. He had many fond memories in it as a teen:

“I drove the car all through my time as a student at Cupertino High School and at De Anza College. The 1980s! It was kind of a funny looking car, but I just adored it. I drove it to my high school Junior Prom, as you can see from the photos. My brother and I once even drove all the way from Bay Area up to Sweet Home, Oregon to visit our mom. A bit gutless going over the big grades, but we made it there and back without many issues. 

I drove this car all over the Silicon Valley, to school, to work, Santa Clara Vanguard rehearsal, ‘Tino football games, to midnight movies, to KOME where I volunteered, to KFJC, my college radio home, to the beach in Santa Cruz via the Old Santa Cruz Highway, and especially up and down Highway 9.

 

Birthday Bluebird

 

At some point while going to college, the head gasket blew and Kevin decided to sell the car. He regretted selling it, considering all the memories the 411 gave him. On his 50th birthday Kevin remembered the soft spot he had for his Bluebird and purchased one in 2013 from noted 411 expert Tom Neely:

“I was so excited to have this car in my hands. It was very nostalgic driving the car once again. The sounds, the smell, the look and feel were all too familiar. The difference is that this was the RL411 SSS, a more powerful version of the Bluebird I once new. I drove it all around the San Francisco neighborhood where I live, picking up loads of smiles and thumbs up.”

 

Getting The SSS Back On The Road

 

Kevin was able to enjoy his “new” Bluebird until the engine made a horrible noise. He visited Z Car Garage in 2014 and we diagnosed the R16 with a rod knock. Kevin and Rob discussed a restoration with premium replacement and NOS parts at the heart of the build. We knew that finding parts for a car like this would be very difficult and accepted the challenge. Early stages of the build included a hot-rod R16 engine from Rebello, refurbished brakes/hydraulics, upgraded ignition and gaskets.

 
 

Unicorn Parts

The original exhaust manifold crumbled to dust once removed so another one was sourced and replaced.  The custom exhaust system built by Neely gets great reviews from other RL411 owners. Note the downpipe is routed through the fender:

 

One part, known as “the unicorn” part in the Datsun 411 community, is the RL411 variant of the water pump for the R16 engine. It is shorter and stubbier than the Fairlady Roadster version of the part. It is widely known that this part can no longer be found anywhere in the world. Kevin was happy we found one:
“Rob Fuller and Z Car Garage’s vast network had somehow found one last RL411 water pump! The unicorn! I could not believe the news. The part was installed, and I received the car shortly thereafter.”

The engine was treated to new upper/lower radiator hoses and a new Nissan gasket set:

 

Chassis

With the hot-rod parts being installed into a chassis from the 60’s, everything needed to be gone through to make it road worthy. The braking system was overhauled with new calipers, F/R wheel bearings and new rear wheel cylinders. We also rebuilt the suspension:

 
 

What vintage Datsun would be complete without a set of Panasports?! We couldn’t resist fitting some 14×6 Panasports with Star Spec tires. Lowering blocks in rear make it look sharp! More pictures in the gallery below:

 

Interior

 

We really dig the interior on the 411s as they have a very classy look and feel. The dash was worked on with attention to the gauge cluster and trim. The heater core was removed/rebuilt and the control valve pressure tested to ensure the heater/defrost was functional:

 

New seats sourced from another 411 with a matching rear bench and new carpeting were installed:

 

 

Details

We convinced Kevin to breathe some life into the old paint with a cut and buff…the results were impressive.  The car was undercoated and detail painted, here is a before/after:

 

 

While buying some parts for Meghan’s 312 Bluebird we got a set of NOS 411 bumpers and hooked Kevin up.

 

Tuning

We replaced all the fluids, installed an upgraded East Coast Datsun distributor (Thanks Tom!), upgraded alternator and brand new set of factory plug wires. Rob dyno tuned the R16 with Z Therapy SU carbs making 79hp/95tq at the wheels:

 

Kevin took delivery of his refreshed 411 and he was stoked:

“I headed down to Z Car Garage. Rob handed me the keys and said, ‘take it around the block. Tell me what you think.’ I did so. The car was like another beast. The engine roared to life. It seemed was fresher and angrier. That extended out to the test drive. What performance! The Bluebird was was back! More performance than before and zero backfiring. I could really wind out the R16! “Well?’ asked Rob. ‘Amazing!’ I exclaimed.” 

 

 

Enjoying The Ride

Kevin was so excited that his Bluebird was fresh and ready he made the long journey to attend the 2018 Japanese Classic Car Show. There, he was recognized for his long drive in the Bluebird from San Francisco to Long Beach:

“I received an “Iron Butt” award for distance traveled to the show. Even more importantly, the Bluebird made the trip home, as well. Since JCCS, I’ve shown the car locally at the ZONC show and got a lot of interest in the car. Again, it’s so odd that even Datsun enthusiasts had never seen one before. It can’t really win car shows, as there is no category for these oddball 411s!”


Indeed, we were stoked to see Kevin and Bluebird at the ZONC Annual Classic Car Show:

 

He joined us on a local Holiday Fun Run through the Santa Cruz Mtns:

 

He even attended the Route 66 Classic Car Show in Williams, AZ where he joined a few other 411 owners, again driving all the way there and back!


The Bluebird is being daily driven in San Francisco:

 

We enjoyed the journey to bring Kevin’s RL411 back to life and it makes us happy to see him Enjoying The Ride:

“I thank the Datsun gods for putting this project into Z Car Garage’s hands because they came through for me in the end. I don’t believe I would be driving the car if it weren’t for their knowledge and persistence. Here’s how the car looked after I picked it up from Z Car Garage.”

 

Big thanks to Kevin for sticking with us through the build and everyone in the Datsun community that lent a hand like Mike Young. Datsuns Are Driven!

More pictures in the gallery below:




TECHNICIAN WANTED

Filed under: Featured Cars and Projects
by Alvin G @ 11:52 am on June 23, 2020

 

Z Car Garage is expanding to support our vintage, late model and motorsport work. We are seeking an experienced and skilled automotive technician to join our team. This is not an average automotive job. We work 4-10hr days and offer competitive pay/benefits.

Requirements: Automotive experience, your own set of tools, willingness to learn, and be part of a team.

Nissan/Datsun experience is NOT a requirement, you just need to have passion.

Interested or know someone who might be a good fit? Share this, spread the word and please contact rob@zcargarage.com or call us at (408)452-0350.

 

 
 

 

DSC08544




ZCG PARTS: Pat’s Skyline Running ZCG CV Axles!

Filed under: Featured Cars and Projects,Parts
by Alvin G @ 2:07 am on June 22, 2020

 

We love to see our products being installed and used on customer cars. Datsun enthusiast Pat S is running our Z Car Garage CV Axles in his 550whp RB26-powered Nissan Skyline 2000 GT-X.

 

Pat installed our CV Axles himself on his 1973 Kenmeri Skyline and reports that it went smoothly. Here are a few pictures he sent us:

 

We were stoked to hear Pat report the improvement over his standard half shafts:

“Testing out my new axles from Z Car Garage…no more clunking, no more vibrations, just smooth as glass. Strong as hell too”

Here is the video of Pat “testing” out the new CV Axles, enjoy!

 

Pat is also a member of the Wild Cards, a group of enthusiasts based in Southern California. You may have seen their crew featured on the Hoonigans:

 

Pat’s Kenmeri has been featured in both Super Street and Speedhunters. We recall admiring it at the 2016/17 Japanese Classic Car Show:

 

As if the Rb26 wasn’t enough, the extremely rare Riverside Super River wheels re-finished by Izanami captivated us:

 

Here is a fun fact about Pat: we were both participants at the All-Datsun Meet at Mt. Shasta back in in 2004! This 3-day event featured a full track day at Thunderhill  Raceway before heading up North. Pat drove his SR20DET-powered Datsun 510 (blue, front row):

 

Thank you Pat for supporting Z Car Garage! Check out our other parts including the Z Car Garage Big-Brakes and Z Car Garage Heat Sheild and Enjoy The Ride!




Love Thy Monster: Paul’s 1991 Nissan 300ZX Twin Turbo

Filed under: Maintenance,Performance,z32
by Alvin G @ 7:09 pm on June 15, 2020

 

Paul Ferrari has been in our life since 2002. Prior to launching Z Car Garage, as a young man Rob worked on Paul’s 1991 Nissan 300zx Twin Turbo. Paul is super enthusiastic and he is similar to Rob—there’s never enough power.

 

Our journey with Paul’s Z32TT spans almost two decades. It made plenty of power back in an era where it was uncommon; nowadays 500hp is easy to achieve with current performance parts.  From a NA-TT setup to full disassembly and restoration with lessons and tricks learned along the way…Paul has been a devoted friend and customer. Folks like Paul contribute to the success of Z Car Garage and we love when customers see ZCG as “their own” garage. Let’s take a look at how Paul found his 300…

Z32 Destiny

 

Paul recalls how we acquired the Z in December 2002, after passing on a MkIV Supra:

“When I first saw the Z in the seller’s driveway…It was one of those moments that is burned into my memory! I was amazed! The look! The stance! Even the license plate, “500HP”!  It had all the typical import performance parts of the era:  JWT Sport 500 turbos and test pipes, Stillen intercoolers, Stillen “dual pop chargers”, RCE 550 injectors, JWT ECU, HKS EVC, Apex’I Super AVC-R, Greddy Turbo timer, and OZ 17 inch-5 spokes. There was no doubt in my mind; this was going to be my car. It was so sexy, sleek and fast!” 

 

He reached out to Rob for a commensurate pre-purchase inspection and eventually purchased the Z:

“It only took a few phone calls to dealerships and other import shops to zero in on a guy named Rob Fuller at Scott Performance.  I think Rob’s name was mentioned in 3 out of 4 calls. It was well known, even before Z Car Garage that if you needed someone to look at your performance Nissan that Rob was the guy you wanted looking at it.” 

In 2004, Rob started his own performance shop, Z Car Garage. Paul Ferrari was one of many customers that followed and he certainly had the itch for more power. This led to the first high performance engine build, circa 2004:

 
 

We had Rebello build the VG30 with H-beam Rods, forged pistons, rebuilt the bottom end and heads, ordered JWT Sport 700 ball bearing turbos along with a set of big JWT cams, bigger intercoolers, bigger injectors and a laundry list of miscellaneous items.  It was good for 570hp/483tq at the wheels. Paul enjoyed it but shortly after he had run it on high boost without race fuel causing engine failure…

“Proof of my escapade that day still hangs on the wall between the shop and the office at Z Car Garage in the form of a stout, but severely bent H beam Rod attached to a piston with broken ring lands.  Correct me if I’m wrong, but I think mine was the first installment ever on the Z Car Garage wall of shame. ” 

The NATT is Born

Rob offered Paul a loaner motor out of a naturally aspirated Z32. Through some interesting twists and turns in Paul’s life, he was even a ZCG employee at the time. The crew discussed hanging his turbos on it, and to install the turbo cams since they were still at the shop. We all agreed, and it would be affectionately called the NATT    (Naturally Aspirated Twin Turbo). It was surprisingly good, and still a fond memory for many of us.

 

Paul’s life changed and he moved out of the Bay Area. With his life in transition eventually the NATT was pulled, and the Z sat in storage from 2008 to 2012. In this period we had the engine refreshed by Rebello, and had the car sent off to Williams Autobody for paint and installation of a new Veilside EC-01 front bumper and Karuma rear spoiler.

“During the time my car was mothballed, innovations at Z Car Garage never ceased. And since my car was just sitting, Rob and I were able to add almost everything to my build sheet.  Some of these innovations disappeared as fast as they came, some stayed. CZP 2.5 inch intercooler piping, larger throttle bodies, Bell intercoolers, a 4.08:1 Leaders gear set and KAAZ Limited slip diff; smaller exhaust housings and modified impellers on the turbos, Mike Smith high flow cast exhaust manifolds, a Selin dual MAF, ASHspec dual inlet piping, and several items from Specialty Z. ” 

Final Form

 

In 2012, Rob had started using Haltech ECU’s to unlock the power of his builds and was getting amazing performance results across the board.  He’d also been experimenting with Turbo exhaust housings, and modified impellers, cam profiles, and cam timing, along with a whole host of innovations for S30’s to Z34’s. We called up Paul and asked him to drive Rob’s newly-built Z32TT ( with tuning thanks to Seb of SpecialtyZ)

 

http://www.youtube.com/watch?v=K0UT3lwlZw4

Paul recalls the experience

“So, he calls me one day and says, ‘Man you need to come down and drive my Z.  You’ve got to experience the gains we’re getting with these Haltech’s.’  That car broke loose at 70 plus and went beyond 100 faster than anything I’d ever driven, and far faster than any Ferrari I’d ever ridden in, and for me, from that moment on, that’s all I could talk about and think about. During the era that my car was mothballed I had sold a house, changed careers, retired, moved to a different city, and had taken up off roading and traveling in a big way, so by the time I was able to house my Z, it was ready to be finished up and delivered.  And along with all the innovations that had taken place I was now going to have My Monster.”

Drivetrain

 

We removed the NATT from his Z and began the epic build, applying all the tricks we learned starting starting with a fully built Rebello 3L. The list includes: Sport 500 cams, HD springs all new lifters, and lots of headwork…

 

…3″ downpipes, 3″ mid pipes, SZ 2.5″ cat-back exhaust, BB700 turbos, BDE engine mounts, Ashspec inlet piping, Tomei exhaust cam gears, BDE cam gears, Mike Smith manifolds with EGR, SZ big IC piping and massive intercoolers, brand new transmission from Nissan, SZ high-five clutch/flywheel and a Haltech plugin Platinum Pro ECU with boost solenoids and map-based tuning:

 

More build pics in the gallery below! Here is the fresh, hot-rodded VG30DETT installed:

 

Rob dyno tuned using Haltech,  a Greddy boost controller and 100 octane yielding 630hp/539tq at the wheels:

Chassis

 

In addition to the full engine build, the entire car was restored from interior to exterior. The chassis was treated to Stoptech ST40 front and ST22 rear calipers, Volk SF Winning 18″ wheels with 245/275 Bridgestone RE-71R tires, new driveshaft assembly, Leader gears(4.08) with Quiafe LSD, Tein coil-overs with EDFC Active Pro controller, SPL tension rods and titanium HICAS eliminator and a full wiring harness.

 

The exterior restoration included all new mouldings, new front glass, all new cowl panel, and every weatherstrip piece that is available from Nissan. The interior is just as pristine as the exterior:

 

Paul was pleased with the Z, as delivered in 2017:

“When I took delivery, Rob wouldn’t tell me the horsepower I was making till well after I had had several months to drive the car.  He eventually told me 630 HP, and 540Lb/Ft TQ on a relatively conservative tune at near Sea Level in San Jose.  It’s strictly a VP110 car now.  Here at home in Reno at 4500 feet above Sea level the tires easily break loose on the freeway going 70, at this elevation it is truly amazing!”

 

 

Enjoying The Ride

 

Paul is very serious about motorsports and he is into LS-powered sand rails and Haybusa-powered buggies etc. so he has a 55 gallon of 110 race fuel at his house. His Z is tuned for 110 octane and he regularly tracks the car at Thunderhill Raceway. We love to see him Enjoying The Ride! Track photos by Gorilla Tornado Photography

 

I track the car on club days, and I run it around the mountain roads of Tahoe and Virginia City, and take it to Cars and Coffee events.   I’ve gotten it up to 160mph, and maybe 170mph, and at the time of this writing the car is 29 years old, so I don’t think that’s too shabby!  It doesn’t need to go any faster, and neither do I.  It sits beautifully in the garage on a Battery Tender, along side a fuel jug full of VP110, waiting for its next rip.  It gets washed even when it doesn’t need it just for good measure.  It still rips and it still makes my heart race like nothing else. ” 

 

 

Enjoy this short video of the z in action:

 

“I found a Z Car that would not only invigorate my life but would lead me to the doorstep of such a long quest as a customer, friend, and supporter of Z Car Garage! I am honored and privileged to have been a part of the history of Z Car Garage.  I have a deep respect for Rob, the guys that started with Rob, and the guys who have cycled through in the shop, and I am privileged to have met so many great guys and gals that are passionate about performance Nissans.”

 

Thank you Paul Ferrari for being a part of the Z Car Garage family. It has been, and continues to be a rewarding journey working with you. LONG LIVE THE (twin turbo) Z!

 

More pictures in the gallery below:




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